Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2000 st
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STEERING SYSTEM
SECTION ST
CONTENTS
PRECAUTIONS ...............................................................2 Disassembly and Assembly.......................................13
Precautions for Supplemental Restraint System Inspection...................................................................14
(SRS) AIR BAG and SEAT BELT TILT MECHANISM ...................................................14
PRE-TENSIONER ......................................................2 POWER STEERING GEAR AND LINKAGE ................15
Precautions for Steering System.................................2 Components...............................................................15
PREPARATION ...............................................................3 Removal and Installation ...........................................16
Special Service Tools ..................................................3 Disassembly...............................................................18
Commercial Service Tool.............................................4 Inspection...................................................................19
NOISE, VIBRATION AND HARSHNESS (NVH) BOOT .....................................................................19
TROUBLESHOOTING .....................................................5 RACK .....................................................................19
NVH Troubleshooting Chart.........................................5 GEAR SUB-ASSEMBLY ...........................................19
GEAR HOUSING CYLINDER ....................................19
ON-VEHICLE SERVICE ..................................................6
TIE-ROD OUTER AND INNER SOCKETS..................19
Checking Steering Wheel Play....................................6
Assembly ...................................................................20
Checking Neutral Position on Steering Wheel ............6
Adjustment .................................................................23
PRE-CHECKING ........................................................6
CHECKING ...............................................................6
POWER STEERING OIL PUMP....................................25
Front Wheel Turning Angle..........................................6 Components...............................................................25
Checking Gear Housing Movement ............................6 Pre-disassembly Inspection.......................................25
Checking and Adjusting Drive Belts ............................7 Disassembly...............................................................26
Checking Fluid Level ...................................................7 Inspection...................................................................27
Checking Fluid Leakage ..............................................7 Assembly ...................................................................27
Bleeding Hydraulic System..........................................7 SERVICE DATA AND SPECIFICATIONS (SDS) .........29
Checking Steering Wheel Turning Force ....................8 General Specifications...............................................29
Checking Hydraulic System.........................................9 Steering Wheel ..........................................................29
STEERING WHEEL AND STEERING COLUMN .........10 Steering Column ........................................................29
Components...............................................................10 Steering Gear and Linkage .......................................30
Removal and Installation ...........................................10 Power Steering ..........................................................31
STEERING WHEEL .................................................10 Note ...........................................................................32
STEERING COLUMN ...............................................11
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" NFST0037
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL A33 is as follows (The compo-
sition varies according to optional equipment.):
+ For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+ For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring
harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for Steering System NFST0003
+ Before disassembly, thoroughly clean the outside of the unit.
+ Disassembly should be done in a clean work area. It is important to prevent the internal parts from
becoming contaminated by dirt or other foreign matter.
+ Place disassembled parts in order, on a parts rack, for easier and proper assembly.
+ Use nylon cloths or paper towels to clean the parts; common shop rags can leave lint that might
interfere with their operation.
+ Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable
solvent.
+ Before assembly, apply a coat of recommended power steering fluid* to hydraulic parts. Vaseline
may be applied to O-rings and seals. Do not use any grease.
+ Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during instal-
lation. Perform functional tests whenever designated.
*: Type DexronTM III or equivalent. Refer to MA-13, "Fluids and Lubricants".
ST-2
PREPARATION
Special Service Tools
Special Service Tools NFST0004
Tool number
Description
Tool name
KV48100700 Measuring pinion rotating torque
Torque adapter
NT169
KV48102500 Measuring oil pressure
Pressure gauge adapter
NT542
ST27180001 Removing steering wheel
Steering wheel puller
NT544
HT72520000 Removing ball joint
Ball joint remover a: 33 mm (1.30 in)
b: 50 mm (1.97 in)
r: R11.5 mm (0.453 in)
NT546
KV48103500 Measuring oil pressure
Pressure gauge
NT547
KV48104400 Reforming teflon ring
Rack seal ring reformer a: 50 mm (1.97 in) dia.
b: 36 mm (1.42 in) dia.
c: 100 mm (3.94 in)
NT550
ST3127S000 Measuring turning torque
1 GG91030000
Torque wrench
2 HT62940000
Socket adapter
3 HT62900000
Socket adapter
NT541
ST-3
PREPARATION
Commercial Service Tool
Commercial Service Tool NFST0005
Tool number Description
Oil pump attachment Disassembling and assembling oil pump
Unit: mm (in)
NT774
ST-4
Symptom
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