Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2001 MT
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MANUAL TRANSAXLE GI
SECTION MT MA
EM
LC
EC
CONTENTS FE
PREPARATION ...............................................................3 Shift Control Components .........................................34
CL
Special Service Tools ..................................................3 INSPECTION ...........................................................34
Commercial Service Tools ...........................................5 Case Components .....................................................35
NOISE, VIBRATION AND HARSHNESS (NVH) REMOVAL AND INSTALLATION ...............................35
TROUBLESHOOTING .....................................................6 ADJUSTMENT ...............................................................36
NVH Troubleshooting Chart.........................................6 Input Shaft End Play and Differential Side AT
MANUAL TRANSAXLE ...............................................6 Bearing Preload .........................................................36
DESCRIPTION .................................................................7 DIFFERENTIAL SIDE ...............................................36
Cross-sectional View ...................................................7 INPUT SHAFT SIDE.................................................37 AX
RS5F50A AND 50V ....................................................7 Mainshaft Bearing Preload ........................................37
ON-VEHICLE SERVICE ..................................................8 ASSEMBLY....................................................................40
SERVICE DATA AND SPECIFICATIONS (SDS) .........44 SU
Replacing Oil Seal .......................................................8
DIFFERENTIAL OIL SEAL ..........................................8 General Specifications...............................................44
STRIKING ROD OIL SEAL .........................................8 TRANSAXLE ...........................................................44
BR
Position Switch Check .................................................9 FINAL GEAR ...........................................................44
BACK-UP LAMP SWITCH AND PARK/NEUTRAL Gear End Play ...........................................................44
POSITION SWITCH ...................................................9 Clearance Between Baulk Ring and Gear ................44 ST
Viscous Coupling Check..............................................9 3RD, 4TH & 5TH......................................................44
REMOVAL AND INSTALLATION .................................10 1ST AND 2ND DOUBLE BAULK RING ......................45
Removal.....................................................................10 REVERSE BAULK RING ..........................................45 RS
Installation..................................................................10 Available Snap Rings ................................................45
OVERHAUL ...................................................................12 1ST & 2ND SYNCHRONIZER HUB (AT
Transaxle Gear Control .............................................12 MAINSHAFT) ...........................................................45 BT
3RD & 4TH SYNCHRONIZER HUB (AT INPUT
Case Components .....................................................13
SHAFT) ...................................................................45
Gear Components .....................................................14 HA
5TH MAIN GEAR (AT MAINSHAFT) ..........................46
Shift Control Components .........................................15 Available Thrust Washer............................................46
DISASSEMBLY..............................................................16 4TH INPUT GEAR (AT INPUT SHAFT) ......................46
REPAIR FOR COMPONENT PARTS ...........................19 DIFFERENTIAL SIDE GEAR THRUST WASHER ........46 SC
Input Shaft and Gears ...............................................19 Available Shims .........................................................46
DISASSEMBLY ........................................................19 BEARING PRELOAD AND END PLAY ......................46
INSPECTION ...........................................................20 TOTAL TURNING TORQUE (NEW BEARING) ............47
EL
ASSEMBLY .............................................................21 MAINSHAFT BEARING ADJUSTING SHIM ................47
Mainshaft and Gears .................................................24 TABLE FOR SELECTING MAINSHAFT BEARING
DISASSEMBLY ........................................................24 ADJUSTING SHIM ...................................................48
IDX
INSPECTION ...........................................................25 INPUT SHAFT BEARING ADJUSTING SHIM .............48
ASSEMBLY .............................................................26 TABLE FOR SELECTING INPUT SHAFT BEARING
Final Drive..................................................................28 ADJUSTING SHIM(S) ...............................................49
DISASSEMBLY ........................................................28 DIFFERENTIAL SIDE BEARING ADJUSTING
INSPECTION ...........................................................29 SHIM ......................................................................49
ASSEMBLY .............................................................30
CONTENTS (Cont'd)
TABLE FOR SELECTING DIFFERENTIAL SIDE
BEARING ADJUSTING SHIM(S) ...............................50
MT-2
PREPARATION
Special Service Tools
Special Service Tools NFMT0001
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
GI
Tool number
(Kent-Moore No.) Description
Tool name
MA
KV38105210 Measuring turning torque of final drive assembly
( -- ) Measuring total turning torque
Preload adapter EM
NT075 LC
KV32101000 Removing and installing retaining pin
(J25689-A) a: 4 mm (0.16 in) dia.
Pin punch EC
FE
NT410
ST22730000 Removing mainshaft front and rear bearing inner
(J25681) race CL
Puller a: 82 mm (3.23 in) dia.
b: 30 mm (1.18 in) dia.
NT411 AT
ST30031000 Removing input shaft front and rear bearing
(J22912-01) Removing 4th & 5th main gear
Puller a: 90 mm (3.54 in) dia. AX
b: 50 mm (1.97 in) dia.
SU
NT411
ST30021000 Removing 5th synchronizer BR
(J22912-01) Removing 3rd & 4th synchronizer
Puller Removing 2nd & 3rd main gear
a: 110 mm (4.33 in) dia. ST
b: 68 mm (2.68 in) dia.
RS
NT411
ST3306S001 Removing differential side bearing inner race
(J22888-D) a: 38 mm (1.50 in) dia. BT
Differential side bearing b: 28.5 mm (1.122 in) dia.
puller set c: 130 mm (5.12 in)
1 ST33051001 d: 135 mm (5.31 in) HA
(J22888-D) e: 100 mm (3.94 in)
Puller
2 ST33061000 SC
(J8107-2)
Adapter NT675
ST33290001 Removing differential oil seal EL
(J34286) Removing mainshaft rear bearing outer race
Puller Removing differential side bearing outer race
a: 250 mm (9.84 in) IDX
b: 160 mm (6.30 in)
NT414
MT-3
PREPARATION
Special Service Tools (Cont'd)
Tool number
(Kent-Moore No.) Description
Tool name
ST33400001 Installing differential oil seal (50A and 50V right
(J26082) side)
Drift a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
NT086
ST30600000 Installing input shaft front bearing
(J25863-01) a: 36 mm (1.42 in) dia.
Drift b: 31 mm (1.22 in) dia.
NT065
ST22452000 Installing 3rd, 4th and 5th main gear
(J34335) a: 45 mm (1.77 in) dia.
Drift b: 36 mm (1.42 in) dia.
NT065
ST30621000 Installing mainshaft rear bearing outer race
(J25742-5) (Use with ST30611000.)
Drift a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
NT073
ST30611000 (Use with ST30621000.)
(J25742-1) a: 15 mm (0.59 in)
b: 335 mm (13.19 in)
c: 25 mm (0.98 in) dia.
d: M12 x 1.5P
NT419
KV38100300 Installing differential side bearing
( -- ) a: 54 mm (2.13 in) dia.
Drift b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
NT085
ST30613000 Installing differential side bearing
( -- ) a: 72 mm (2.83 in) dia.
Drift b: 48 mm (1.89 in) dia.
NT073
(J34290) Selecting differential side bearing adjusting shim
Shim selecting tool set
NT080
MT-4
PREPARATION
Special Service Tools (Cont'd)
Tool number
(Kent-Moore No.) Description
Tool name GI
(J34305) Removing and installing stopper ring of shift fork
Snap ring remover and MA
installer
EM
NT081
9999500065 Measuring reverse baulk ring wear
(J25407-2) LC
Disc
NT082 EC
KV38106500 Measuring turning torque of final drive assembly
(J34284)
Preload adapter FE
NT087
CL
(J34291) Selecting side gear thrust washer
Shim setting gauge set
AT
NT101
Commercial Service Tools NFMT0002 AX
Tool name Description
Drift Installing differential side bearing inner race SU
a: 45 mm (1.77 in) dia.
b: 41 mm (1.61 in) dia.
BR
NT065
Drift Installing differential side bearing outer race ST
a: 69 mm (2.72 in) dia.
b: 64 mm (2.52 in) dia.
RS
NT065
Drift Installing striking rod oil seal BT
a: 38 mm (1.50 in) dia.
b: 20 mm (0.79 in) dia.
HA
NT065
Drift Installing differential oil seal (50V left side) SC
a: 92 mm (3.62 in) dia.
b: 72 mm (2.83 in) dia.
EL
NT065
Drift Installing differential side bearing outer race (50V) IDX
a: 99 mm (3.90 in) dia.
b: 94 mm (3.70 in) dia.
NT065
MT-5
NFMT0003
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
NVH Troubleshooting Chart NFMT0003S01
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
MANUAL TRANSAXLE NFMT0003S0101
Refer to MA-21, "Checking M/T Oil".
MT-13
MT-13
MT-13
MT-12
MT-15
MT-15
MT-14
MT-14
MT-14
MT-14
Reference page
CHECK PLUG RETURN SPRING AND CHECK BALL (Worn or damaged)
SUSPECTED PARTS
(Possible cause)
BAULK RING (Worn or damaged)
SHIFT CONTROL ROD (Worn)
BEARING (Worn or damaged)
OIL SEAL (Worn or damaged)
INSERT SPRING (Damaged)
O-RING (Worn or damaged)
GEAR (Worn or damaged)
GASKET (Damaged)
SHIFT FORK (Worn)
(Oil level is high.)
(Oil level is low.)
(Wrong oil)
Noise 1 2 3 3
Oil leakage 3 1 2 2 2
Symptoms
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 3 3
MT-6
NFMT0004
DESCRIPTION
Cross-sectional View
Cross-sectional View NFMT0004S01
RS5F50A AND 50V NFMT0004S0101
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SMT873D
MT-7
ON-VEHICLE SERVICE
Replacing Oil Seal
Replacing Oil Seal NFMT0005
DIFFERENTIAL OIL SEAL NFMT0005S01
1. Drain gear oil from transaxle.
2. Remove drive shafts. Refer to AX-9, "Drive Shaft".
3. Remove differential oil seals.
SMT563A
4. Install differential oil seals.
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