Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2002 BR
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BRAKE SYSTEM GI
SECTION BR MA
EM
LC
EC
CONTENTS FE
PRECAUTIONS ...............................................................4 OPERATING CHECK ...............................................20
CL
Supplemental Restraint System (SRS) AIR AIRTIGHT CHECK ...................................................20
BAG and SEAT BELT PRE-TENSIONER...............4 Removal.....................................................................20 MT
Precautions for Brake System.....................................4 Inspection...................................................................20
Wiring Diagrams and Trouble Diagnosis.....................5 OUTPUT ROD LENGTH CHECK ..............................20
PREPARATION ...............................................................6 Installation..................................................................20 AT
Commercial Service Tools ...........................................6 VACUUM HOSE.............................................................22
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ...........................................22
TROUBLESHOOTING .....................................................7 Inspection...................................................................22 AX
NVH Troubleshooting Chart.........................................7 HOSES AND CONNECTORS ...................................22
CHECK VALVE ........................................................22
ON-VEHICLE SERVICE ..................................................8 SU
FRONT DISC BRAKE ...................................................23
Checking Brake Fluid Level.........................................8
Component ................................................................23
Checking Brake Line ...................................................8
Pad Replacement ......................................................23
Changing Brake Fluid ..................................................8
Removal.....................................................................24
Brake Burnishing Procedure........................................8
Disassembly...............................................................24
Bleeding Brake System ...............................................9
BRAKE HYDRAULIC LINE ...........................................10
Inspection...................................................................25 ST
CALIPER .................................................................25
Hydraulic Circuit.........................................................10
ROTOR ...................................................................25
Removal.....................................................................10
Assembly ...................................................................26 RS
Inspection...................................................................11
Installation..................................................................26
Installation..................................................................11
REAR DISC BRAKE......................................................27
BRAKE PEDAL AND BRACKET..................................12
Component ................................................................27 BT
Removal and Installation ...........................................12
Pad Replacement ......................................................27
Inspection...................................................................12
Removal.....................................................................29
Adjustment .................................................................12 HA
Disassembly...............................................................30
MASTER CYLINDER (TOKICO) ...................................14
Inspection...................................................................31
Removal.....................................................................14
Disassembly...............................................................15
CALIPER .................................................................31 SC
ROTOR ...................................................................31
Inspection...................................................................15 Assembly ...................................................................32
Assembly ...................................................................15 Installation..................................................................34 EL
Installation..................................................................16 PARKING BRAKE CONTROL (CENTER LEVER
MASTER CYLINDER [BOSCH (NABCO)] ...................17 TYPE) .............................................................................35
Removal.....................................................................17 Components...............................................................35 IDX
Disassembly...............................................................18 Removal and Installation ...........................................35
Inspection...................................................................18 Inspection...................................................................35
Assembly ...................................................................18 Adjustment .................................................................36
Installation..................................................................19 PARKING BRAKE CONTROL (FOOT LEVER
BRAKE BOOSTER........................................................20 TYPE) .............................................................................37
On-vehicle Service.....................................................20
CONTENTS (Cont'd)
Components...............................................................37 Low Voltage ...............................................................73
Removal and Installation ...........................................37 DIAGNOSTIC PROCEDURE .....................................73
Inspection...................................................................37 Control Unit................................................................75
Adjustment .................................................................38 DIAGNOSTIC PROCEDURE .....................................75
TROUBLE DIAGNOSES FOR SYMPTOMS .................77
ABS 1. ABS Works Frequently ..........................................77
2. Unexpected Pedal Action ......................................77
DESCRIPTION ...............................................................39 3. Long Stopping Distance ........................................78
Purpose......................................................................39 4. ABS Does Not Work..............................................79
ABS (Anti-Lock Brake System) Operation ................39 5. Pedal Vibration and Noise.....................................80
ABS Hydraulic Circuit ................................................39 6. ABS Warning Lamp Does Not Come On
System Components .................................................40 When Ignition Switch Is Turned On...........................81
System Description....................................................40 7. ABS Warning Lamp Stays On When Ignition
SENSOR .................................................................40 Switch Is Turned On ..................................................84
CONTROL UNIT ......................................................40
ABS ACTUATOR AND ELECTRIC UNIT ....................41
TCS
Component Parts and Harness Connector
Location .....................................................................42 DESCRIPTION ...............................................................86
Schematic ..................................................................43 Purpose......................................................................86
Wiring Diagram - ABS - .............................................44 ABS (Anti-Lock Brake System) Operation ................86
ON BOARD DIAGNOSTIC SYSTEM ABS Hydraulic Circuit ................................................86
DESCRIPTION ...............................................................48 TCS (Traction Control System) Operation ................87
CONSULT-II ...............................................................48 System Components .................................................87
CONSULT-II APPLICATION TO ABS..........................48 System Description....................................................87
ECU (ABS CONTROL UNIT) PART NUMBER SENSOR .................................................................87
MODE .....................................................................48 CONTROL UNIT ......................................................88
CONSULT-II Inspection Procedure............................48 ACTUATOR .............................................................88
SELF-DIAGNOSIS PROCEDURE ..............................48 Component Parts and Harness Connector
SELF-DIAGNOSTIC RESULTS MODE (FOR M/T Location .....................................................................89
MODELS) ................................................................50 Schematic ..................................................................90
DATA MONITOR PROCEDURE ................................51
Wiring Diagram - TCS -.............................................91
SELF-DIAGNOSTIC RESULTS MODE (FOR A/T
ON BOARD DIAGNOSTIC SYSTEM
MODELS) ................................................................52
DESCRIPTION ...............................................................95
DATA MONITOR PROCEDURE ................................52
ACTIVE TEST PROCEDURE ....................................53 CONSULT-II ...............................................................95
DATA MONITOR MODE ...........................................54 CONSULT-II APPLICATION TO TCS .........................95
ACTIVE TEST MODE ...............................................55 ECU (ABS/TCS CONTROL UNIT) PART NUMBER
TROUBLE DIAGNOSIS - INTRODUCTION..................56 MODE .....................................................................95
How to Perform Trouble Diagnoses for Quick CONSULT-II Inspection Procedure............................96
SELF-DIAGNOSIS PROCEDURE ..............................96
and Accurate Repair ..................................................56
SELF-DIAGNOSTIC RESULTS MODE.......................97
INTRODUCTION ......................................................56
DATA MONITOR PROCEDURE ................................98
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........57
ACTIVE TEST PROCEDURE ....................................99
Preliminary Check......................................................57 DATA MONITOR MODE .........................................100
Ground Circuit Check ................................................60 ACTIVE TEST MODE .............................................101
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....60 TROUBLE DIAGNOSIS - INTRODUCTION................102
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC How to Perform Trouble Diagnoses for Quick
ITEMS.............................................................................61 and Accurate Repair ................................................102
Wheel Sensor or Rotor..............................................61 INTRODUCTION ....................................................102
DIAGNOSTIC PROCEDURE .....................................61 TROUBLE DIAGNOSIS - BASIC INSPECTION .........103
ABS Actuator Solenoid Valve or Solenoid Valve Preliminary Check....................................................103
Relay..........................................................................66 Ground Circuit Check ..............................................106
DIAGNOSTIC PROCEDURE .....................................66 ABS ACTUATOR AND ELECTRIC UNIT GROUND...106
Motor Relay or Motor.................................................70 TROUBLE DIAGNOSIS - GENERAL
DIAGNOSTIC PROCEDURE .....................................70
DESCRIPTION .............................................................107
BR-2
CONTENTS (Cont'd)
Malfunction Code/Symptom Chart...........................107 6. ABS Warning Lamp Does Not Come On GI
CAN COMMUNICATION .............................................109 When Ignition Switch Is Turned On.........................128
System Description..................................................109 7. ABS Warning Lamp Stays On When Ignition
FOR A/T MODELS .................................................109 Switch Is Turned On ................................................129 MA
FOR TCS MODELS ...............................................109 8. SLIP Indicator Lamp Does Not Come On
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC When Ignition Switch Is Turned On.........................131
ITEMS...........................................................................110 9. TCS OFF Indicator Lamp Does Not Come On
EM
Wheel Sensor or Rotor............................................110 When Ignition Switch Is Turned On.........................132
DIAGNOSTIC PROCEDURE ...................................110 10. TCS OFF Switch Is Inoperative ........................134
ABS Actuator Solenoid Valve or Solenoid Valve
LC
11. Poor Acceleration...............................................137
Relay........................................................................114
DIAGNOSTIC PROCEDURE ...................................114 EC
ABS/TCS
Motor Relay or Motor...............................................117
DIAGNOSTIC PROCEDURE ...................................117 REMOVAL AND INSTALLATION ...............................138
Low Voltage .............................................................119 Wheel Sensors ........................................................138 FE
DIAGNOSTIC PROCEDURE ...................................119 Sensor Rotor............................................................138
Control Unit..............................................................121 REMOVAL .............................................................138
DIAGNOSTIC PROCEDURE ...................................121 INSTALLATION......................................................139 CL
CAN Communication Line .......................................122 ABS Actuator and Electric Unit................................139
DIAGNOSTIC PROCEDURE ...................................122 REMOVAL .............................................................139
Engine System.........................................................122 INSTALLATION......................................................139 MT
DIAGNOSTIC PROCEDURE ...................................122
A/T System ..............................................................123 SERVICE DATA AND SPECIFICATIONS (SDS) .......140
DIAGNOSTIC PROCEDURE ...................................123
AT
General Specifications.............................................140
TROUBLE DIAGNOSES FOR SYMPTOMS ...............124 Disc Brake ...............................................................140
1. ABS Works Frequently ........................................124 Brake Pedal .............................................................140 AX
2. Unexpected Pedal Action ....................................124 Parking Brake ..........................................................140
3. Long Stopping Distance ......................................125 Brake Booster ..........................................................140
4. ABS Does Not Work............................................126 ABS Wheel Sensor..................................................141 SU
5. Pedal Vibration and Noise...................................127
ST
RS
BT
HA
SC
EL
IDX
BR-3
PRECAUTIONS
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" NFBR0127
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL A33 is as follows:
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