Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Maxima 2000-2005 Approved Nissan Maxima 2003 br
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BRAKE SYSTEM GI
SECTION BR MA
EM
LC
EC
CONTENTS FE
PRECAUTIONS ...............................................................4 OPERATING CHECK ...............................................20
CL
Supplemental Restraint System (SRS) AIR AIRTIGHT CHECK ...................................................20
BAG and SEAT BELT PRE-TENSIONER...............4 Removal.....................................................................20 MT
Precautions for Brake System.....................................4 Inspection...................................................................20
Wiring Diagrams and Trouble Diagnosis.....................5 OUTPUT ROD LENGTH CHECK ..............................20
PREPARATION ...............................................................6 Installation..................................................................20 AT
Commercial Service Tools ...........................................6 VACUUM HOSE.............................................................22
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ...........................................22
TROUBLESHOOTING .....................................................7 Inspection...................................................................22 AX
NVH Troubleshooting Chart.........................................7 HOSES AND CONNECTORS ...................................22
CHECK VALVE ........................................................22
ON-VEHICLE SERVICE ..................................................8 SU
FRONT DISC BRAKE ...................................................23
Checking Brake Fluid Level.........................................8
Component ................................................................23
Checking Brake Line ...................................................8
Pad Replacement ......................................................23
Changing Brake Fluid ..................................................8
Removal.....................................................................24
Brake Burnishing Procedure........................................8
Disassembly...............................................................24
Bleeding Brake System ...............................................9
BRAKE HYDRAULIC LINE ...........................................10
Inspection...................................................................25 ST
CALIPER .................................................................25
Hydraulic Circuit.........................................................10
ROTOR ...................................................................25
Removal.....................................................................10
Assembly ...................................................................26 RS
Inspection...................................................................11
Installation..................................................................26
Installation..................................................................11
REAR DISC BRAKE......................................................27
BRAKE PEDAL AND BRACKET..................................12
Component ................................................................27 BT
Removal and Installation ...........................................12
Pad Replacement ......................................................27
Inspection...................................................................12
Removal.....................................................................29
Adjustment .................................................................12 HA
Disassembly...............................................................30
MASTER CYLINDER (TOKICO) ...................................14
Inspection...................................................................31
Removal.....................................................................14
Disassembly...............................................................15
CALIPER .................................................................31 SC
ROTOR ...................................................................31
Inspection...................................................................15 Assembly ...................................................................32
Assembly ...................................................................15 Installation..................................................................34 EL
Installation..................................................................16 PARKING BRAKE CONTROL (CENTER LEVER
MASTER CYLINDER [BOSCH (NABCO)] ...................17 TYPE) .............................................................................35
Removal.....................................................................17 Components...............................................................35 IDX
Disassembly...............................................................18 Removal and Installation ...........................................35
Inspection...................................................................18 Inspection...................................................................35
Assembly ...................................................................18 Adjustment .................................................................36
Installation..................................................................19
BRAKE BOOSTER........................................................20
On-vehicle Service.....................................................20
CONTENTS (Cont'd)
ABS TROUBLE DIAGNOSES FOR SYMPTOMS .................79
1. ABS Works Frequently ..........................................79
DESCRIPTION ...............................................................37
2. Unexpected Pedal Action ......................................79
Purpose......................................................................37
3. Long Stopping Distance ........................................80
ABS (Anti-Lock Brake System) Operation ................37
4. ABS Does Not Work..............................................81
ABS Hydraulic Circuit ................................................37
5. Pedal Vibration and Noise.....................................82
System Components .................................................38
6. ABS Warning Lamp Does Not Come On
System Description....................................................38
When Ignition Switch Is Turned On...........................83
SENSOR .................................................................38
7. ABS Warning Lamp Stays On When Ignition
CONTROL UNIT ......................................................38
ABS ACTUATOR AND ELECTRIC UNIT ....................39 Switch Is Turned On ..................................................86
Component Parts and Harness Connector
Location .....................................................................40 TCS
Schematic (For M/T models) .....................................41 DESCRIPTION ...............................................................88
Wiring Diagram - ABS - (For M/T models)................42 Purpose......................................................................88
Schematic (For A/T models)......................................45 ABS (Anti-Lock Brake System) Operation ................88
Wiring Diagram - ABS - (For A/T models).................46 ABS Hydraulic Circuit ................................................88
ON BOARD DIAGNOSTIC SYSTEM TCS (Traction Control System) Operation ................89
DESCRIPTION ...............................................................50 System Components .................................................89
CONSULT-II ...............................................................50 System Description....................................................89
CONSULT-II APPLICATION TO ABS..........................50
SENSOR .................................................................89
ECU (ABS CONTROL UNIT) PART NUMBER
CONTROL UNIT ......................................................90
MODE .....................................................................50
ACTUATOR .............................................................90
CONSULT-II Inspection Procedure............................50 Component Parts and Harness Connector
SELF-DIAGNOSIS PROCEDURE ..............................50
Location .....................................................................91
SELF-DIAGNOSTIC RESULTS MODE (FOR M/T
Schematic ..................................................................92
MODELS) ................................................................52
DATA MONITOR PROCEDURE ................................53
Wiring Diagram - TCS -.............................................93
SELF-DIAGNOSTIC RESULTS MODE (FOR A/T ON BOARD DIAGNOSTIC SYSTEM
MODELS) ................................................................54 DESCRIPTION ...............................................................97
DATA MONITOR PROCEDURE ................................54 CONSULT-II Functions ..............................................97
ACTIVE TEST PROCEDURE ....................................55 CONSULT-II MAIN FUNCTION ..................................97
DATA MONITOR MODE ...........................................56 ECU (ABS/TCS CONTROL UNIT) PART NUMBER
ACTIVE TEST MODE ...............................................57 MODE .....................................................................97
TROUBLE DIAGNOSIS - INTRODUCTION..................58 CONSULT-II Inspection Procedure............................97
How to Perform Trouble Diagnoses for Quick SELF-DIAGNOSIS PROCEDURE ..............................97
and Accurate Repair ..................................................58 SELF-DIAGNOSTIC RESULTS MODE.......................99
INTRODUCTION ......................................................58 DATA MONITOR PROCEDURE ..............................100
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........59 ACTIVE TEST PROCEDURE ..................................101
DATA MONITOR MODE .........................................102
Preliminary Check......................................................59
ACTIVE TEST MODE .............................................103
Ground Circuit Check ................................................62
TROUBLE DIAGNOSIS - INTRODUCTION................104
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....62
How to Perform Trouble Diagnoses for Quick
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
and Accurate Repair ................................................104
ITEMS.............................................................................63
INTRODUCTION ....................................................104
Wheel Sensor or Rotor..............................................63
TROUBLE DIAGNOSIS - BASIC INSPECTION .........105
DIAGNOSTIC PROCEDURE .....................................63
Preliminary Check....................................................105
ABS Actuator Solenoid Valve or Solenoid Valve
Ground Circuit Check ..............................................108
Relay..........................................................................68
ABS ACTUATOR AND ELECTRIC UNIT GROUND...108
DIAGNOSTIC PROCEDURE .....................................68
TROUBLE DIAGNOSIS - GENERAL
Motor Relay or Motor.................................................72
DIAGNOSTIC PROCEDURE .....................................72
DESCRIPTION .............................................................109
Low Voltage ...............................................................75 Malfunction Code/Symptom Chart...........................109
DIAGNOSTIC PROCEDURE .....................................75 CAN COMMUNICATION ............................................. 111
Control Unit................................................................77 System Description.................................................. 111
DIAGNOSTIC PROCEDURE .....................................77 FOR A/T MODELS ................................................. 111
BR-2
CONTENTS (Cont'd)
FOR TCS MODELS ............................................... 111 7. ABS Warning Lamp Stays On When Ignition GI
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC Switch Is Turned On ................................................131
ITEMS...........................................................................112 8. SLIP Indicator Lamp Does Not Come On
Wheel Sensor or Rotor............................................112 When Ignition Switch Is Turned On.........................133 MA
DIAGNOSTIC PROCEDURE ...................................112 9. TCS OFF Indicator Lamp Does Not Come On
ABS Actuator Solenoid Valve or Solenoid Valve When Ignition Switch Is Turned On.........................134
Relay........................................................................116 10. TCS OFF Switch Is Inoperative ........................136
EM
DIAGNOSTIC PROCEDURE ...................................116 11. Poor Acceleration...............................................139
Motor Relay or Motor...............................................119
DIAGNOSTIC PROCEDURE ...................................119
LC
ABS/TCS
Low Voltage .............................................................121
DIAGNOSTIC PROCEDURE ...................................121 REMOVAL AND INSTALLATION ...............................140 EC
Control Unit..............................................................123 Wheel Sensors ........................................................140
DIAGNOSTIC PROCEDURE ...................................123 Sensor Rotor............................................................140
CAN Communication System ..................................124 REMOVAL .............................................................140 FE
INSPECTION PROCEDURE ...................................124 INSTALLATION......................................................141
Engine System.........................................................124 ABS Actuator and Electric Unit................................141
DIAGNOSTIC PROCEDURE ...................................124 REMOVAL .............................................................141 CL
A/T System ..............................................................125 INSTALLATION......................................................141
DIAGNOSTIC PROCEDURE ...................................125
TROUBLE DIAGNOSES FOR SYMPTOMS ...............126 SERVICE DATA AND SPECIFICATIONS (SDS) .......142 MT
1. ABS Works Frequently ........................................126 General Specifications.............................................142
2. Unexpected Pedal Action ....................................126 Disc Brake ...............................................................142
3. Long Stopping Distance ......................................127
AT
Brake Pedal .............................................................142
4. ABS Does Not Work............................................128 Parking Brake ..........................................................142
5. Pedal Vibration and Noise...................................129 Brake Booster ..........................................................142 AX
6. ABS Warning Lamp Does Not Come On ABS Wheel Sensor..................................................143
When Ignition Switch Is Turned On.........................130
SU
ST
RS
BT
HA
SC
EL
IDX
BR-3
PRECAUTIONS
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" NFBR0127
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system
uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag,
depending on the severity of a collision and whether the front occupants are belted or unbelted. The SRS
system composition which is available to NISSAN MODEL A33 is as follows:
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