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ENGINE LUBRICATION SYSTEM

B ENGINE

LU
SECTION
ENGINE LUBRICATION SYSTEM C

E
CONTENTS
CR K9K F

PREPARATION .......................................................... 2
. PRECAUTIONS ....................................................... 10 .
Special Service Tools .............................................. 2. Precautions For Liquid Gasket .............................. 10 .
G
LUBRICATION SYSTEM ........................................... 3 . REMOVAL OF LIQUID GASKET ........................ 10 .
Lubrication Circuit ................................................... 3
. LIQUID GASKET APPLICATION PROCEDURE 10 ...
ENGINE OIL .............................................................. 4
. PREPARATION ........................................................ 11.
Inspection ................................................................ 4
. Special Service Tools ............................................ 11 . H
OIL LEVEL AND CONTAMINATION .................... 4 . ENGINE OIL ............................................................. 12
.
OIL LEAK ............................................................. 4
. Inspection .............................................................. 12
.
OIL PRESSURE CHECK ..................................... 4 . OIL LEVEL AND MUDDINESS .......................... 12 . I
Changing Engine Oil ............................................... 5 . OIL LEAKAGE .................................................... 12 .
OIL FILTER ................................................................ 6
. OIL PRESSURE CHECK ................................... 12 .
Removal and Installation ......................................... 6 . Changing Engine Oil .............................................. 13 . J
REMOVAL ............................................................ 6
. OIL FILTER .............................................................. 14
.
INSTALLATION .................................................... 6 . Removal and Installation ....................................... 14 .
INSPECTION AFTER INSTALLATION ................ 6 . REMOVAL .......................................................... 14
.
OIL PUMP .................................................................. 7
. INSTALLATION .................................................. 14 . K
Removal and Installation ......................................... 7 . OIL PUMP ................................................................ 15
.
REMOVAL ............................................................ 7
. Removal and Installation ....................................... 15 .
INSTALLATION .................................................... 7 . REMOVAL .......................................................... 15
. L
Disassembly and Assembly .................................... 7 . INSTALLATION .................................................. 15 .
DISASSEMBLY .................................................... 7 . OIL COOLER ........................................................... 16
.
INSPECTION AFTER DISASSEMBLY ................ 7 . Removal and Installation ....................................... 16 . M
ASSEMBLY .......................................................... 8
. REMOVAL .......................................................... 16
.
SERVICE DATA AND SPECIFICATIONS (SDS) ....... 9 . INSPECTION ..................................................... 16 .
Standard and Limit .................................................. 9
. INSTALLATION .................................................. 16 .
OIL PRESSURE ................................................... 9 .
OIL PUMP ............................................................ 9
.
OIL CAPACITY ..................................................... 9.
TIGHTENING TORQUE ....................................... 9 .

LU-1
PREPARATION
[CR]
PREPARATION
[CR] PFP:00002

Special Service Tools EBS00OIH

Tool number
Description
Tool name

ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range:
2,452 kPa (24.5 bar, 25 kg/cm2 , 356 psi)

S-NT050

ST25052000 Adapting oil pressure gauge to cylinder block
Hose

S-NT559

KV10115801 Removing oil filter
Oil filter wrench

S-NT772

LU-2
LUBRICATION SYSTEM
[CR]
LUBRICATION SYSTEM PFP:15010
A
Lubrication Circuit EBS00OII

PBIC1465E

LU-3
ENGINE OIL
[CR]
ENGINE OIL PFP:KLA92

Inspection EBS00OIJ

OIL LEVEL AND CONTAMINATION
q Before starting the engine, put vehicle horizontally and check the oil level. If the engine is already started,
stop it and allow 10 minutes before checking.
q Check that the oil level is within the range shown in the figure.
q If oil level is outside the range, adjust level.
q Check the oil for white turbidity or remarkable contamination.
q If the oil becomes turbid and white, it is highly probable that it is
contaminated with coolant. Find the cause and repair.
q When oil level gauge is inserted in guide, apply engine oil to rub-
ber seal of grip.

PBIC1466E

OIL LEAK
Check the following parts for engine oil leaks.
q Oil pan
q Oil pan drain plug
q Oil pressure switch
q Oil filter
q Front cover
q Cylinder head front cover
q Mating surfaces of cylinder block and cylinder head
q Mating surfaces of cylinder head and rocker cover
OIL PRESSURE CHECK
WARNING:
q Be careful not to burn yourself, as the engine oil is hot.
q Oil pressure check should be done in "Parking" or "Neutral" position.
1. Check the engine oil level.
2. Remove oil filter. Refer to LU-6, "OIL FILTER" .
3. Remove oil pressure switch and connect an oil pressure gauge.

PBIC1467E

4. Install oil filter. Refer to LU-6, "OIL FILTER" .
5. After warming up the engine, check that oil pressure corresponding to the engine speed is produced.
NOTE:
Low oil temperature creates high pressure.

LU-4
ENGINE OIL
[CR]
Engine oil pressure [When oil temperature is 80

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