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>> Download bt documenatation <<Text preview - extract from the document BODY & TRIM
SECTION BT
CONTENTS
PRECAUTIONS ...............................................................3 5-DOOR HATCHBACK .............................................36
Service Notice..............................................................3 DOOR TRIM ...................................................................39
Supplemental Restraint System (SRS) AIR Removal and Installation ...........................................39
BAG and SEAT BELT PRE-TENSIONER...............3 ROOF TRIM ...................................................................43
CLIP AND FASTENER....................................................4 Removal and Installation ...........................................43
Description ...................................................................4 TRUNK ROOM TRIM .....................................................45
CHASSIS AND BODY MAINTENANCE (FOR Removal and Installation ...........................................45
EUROPE) .........................................................................6 SEDAN ...................................................................45
Checking Body Corrosion............................................6 BACK DOOR TRIM .......................................................46
BODY FRONT END.........................................................7 Removal and Installation ...........................................46
Removal and Installation .............................................7 3-DOOR AND 5-DOOR HATCHBACK .......................46
FRONT BUMPER ASSEMBLY ....................................7 EXTERIOR .....................................................................47
BODY REAR END AND OPENER................................10 Removal and Installation ...........................................47
Removal and Installation (Sedan) .............................10 FRONT SEAT ................................................................56
REAR BUMPER ASSEMBLY ....................................10 Removal and Installation ...........................................56
Removal and Installation (Hatchback).......................13 MANUAL SEAT (SEDAN) .........................................57
REAR BUMPER ASSEMBLY ....................................13 MANUAL SEAT (HATCHBACK) ................................58
DOOR.............................................................................16 Heated Seat...............................................................59
Adjustment .................................................................16 Active Head Restraint................................................59
STRIKER ADJUSTMENT ..........................................16 OPERATION OUTLINE ............................................59
Front Door Glass .......................................................17 REAR SEAT...................................................................60
FRONT DOOR GLASS AND REGULATOR ................17 Removal and Installation ...........................................60
Front Door Limit Switch Reset (Driver side only)......18 SEDAN ...................................................................60
RESET CONDITIONS ..............................................18 HATCHBACK...........................................................61
RESET PROCEDURES ............................................18 SUNROOF......................................................................62
Rear Door Glass........................................................19 Adjustment .................................................................62
REAR DOOR GLASS AND REGULATOR ..................19 Removal.....................................................................62
Front Door Lock.........................................................21 Trouble Diagnoses.....................................................66
BELL CRANK ADJUSTMENT ....................................21 DIAGNOSTIC TABLE................................................66
OUTSIDE HANDLE ROD ADJUSTMENT ...................21 WIND DEFLECTOR .................................................66
REMOVAL ...............................................................22 ADJUSTMENT .........................................................67
Rear Door Lock .........................................................23 DRAIN HOSES ........................................................68
OUTSIDE HANDLE ROD ADJUSTMENT ...................23 WEATHERSTRIP .....................................................68
REMOVAL ...............................................................24 LINK AND WIRE ASSEMBLY ....................................69
INSTRUMENT PANEL ASSEMBLY .............................25 WINDSHIELD AND WINDOWS ....................................70
Removal and Installation ...........................................25 Removal and Installation ...........................................70
SIDE AND FLOOR TRIM...............................................31 REMOVAL ...............................................................70
Removal and Installation ...........................................31 INSTALLATION........................................................70
SEDAN ...................................................................31 WINDSHIELD ..........................................................71
3-DOOR HATCHBACK .............................................34 SIDE WINDOW ........................................................72
CONTENTS (Cont'd)
BACK DOOR WINDOW ............................................73 INSTALLATION........................................................75
DOOR MIRROR .............................................................74 BODY (ALIGNMENT) ....................................................76
Removal and Installation ...........................................74 Alignment ...................................................................76
REAR VIEW MIRROR ...................................................75 ENGINE COMPARTMENT ........................................77
Removal and Installation ...........................................75 UNDERBODY ..........................................................79
REMOVAL ...............................................................75
BT-2
PRECAUTIONS
Service Notice
Service Notice NJBT0001
+ When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+ Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
+ Apply sealing compound where necessary when installing parts.
+ When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+ When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" NJBT0002
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL N16 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+ For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+ For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
BT-3
CLIP AND FASTENER
Description
Description NJBT0003
+ Clips and fasteners in BT section correspond to the following numbers and symbols.
+ Replace any clips and/or fasteners which are damaged during removal or installation.
Symbol No. Shapes Removal & Installation
C101
SBF302H
SBF367BA
C103
SBT095
SBF423H
C203
SBF258G
SBF708E
C205
MBT080A SBF638CA
C206
MBF519B
MBF520B
BT-4
CLIP AND FASTENER
Description (Cont'd)
Symbol No. Shapes Removal & Installation
CE103
SBF104B
SBF147B
CF110
SBF648B
SBF649B
CF118
SBF151D SBF259G
CR103
SBF768B
SBF770B
BT-5
CHASSIS AND BODY MAINTENANCE (FOR EUROPE)
Checking Body Corrosion
Checking Body Corrosion NJBT0033
Visually check the body sheet metal panel for corrosion, paint damage (scratches, chipping, rubbing, etc.) or
damage to the anti-corrosion materials. In particular, check the following locations.
Hemmed portion
Hood front end, door lower end, trunk lid rear end, etc.
Panel joint
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine
compartment, etc.
Panel edge
Trunk lid opening, sunroof opening, fender wheelarch flange, fuel filler lid flange, around holes in panel, etc.
Parts contact
Waist molding, windshield molding, bumper, etc.
Protectors
Damage or condition of mudguard, fender protector, chipping protector, etc.
Anti-corrosion materials
Damage or separation of anti-corrosion materials under the body.
Drain holes
Condition of drain holes at door and side sill.
When repairing corroded areas, refer to the Corrosion Repair Manual.
BT-6
BODY FRONT END
Removal and Installation
Removal and Installation NJBT0004
+ When removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body from
being scratched.
+ Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+ Hood adjustment: Adjust at hinge portion.
+ Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
+ Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
FRONT BUMPER ASSEMBLY NJBT0004S01
1. Remove clips securing front grille, then remove front grille.
2. Remove front turn signal lamp, then disconnect harness connectors.
3. Remove clips and screws securing left and right sides of fender protectors.
4. Remove clips and screws securing left and right sides of fender protectors in wheelhoulse.
5. Remove screws securing left and right front fenders to bumper fascia.
6. Remove screws securing left and right radiator core support side to bumper fascia.
7. Remove bolts securing radiator core support lower to bumper fascia.
8. Remove clips securing radiator core support upper to bumper fascia.
9. Extract bumper fascia assembly. Then disconnect harness connectors. (Models with fog lamp assembly)
10. Remove energy absorber.
11. Remove bolts and hooks securing the headlamp assembly, then disconnect harness connectors.
12. Remove nuts securing bumper reinforcement to left and right bumper stays.
13. Extract bumper reinforcement.
14. Remove bolts securing bumper upper retainer, then remove bumper upper retainer.
15. Remove bolts securing bumper stays, then remove the bumper stays.
Fog lamp assembly (Models with fog lamp assembly)
16. Remove bolt securing fog lamp assembly.
17. Extract fog lamp assembly.
SBT957-A
BT-7
BODY FRONT END
Removal and Installation (Cont'd)
SBT958-A
BT-8
BODY FRONT END
Removal and Installation (Cont'd)
SBT959-A
BT-9
BODY REAR END AND OPENER
Removal and Installation (Sedan)
Removal and Installation (Sedan) NJBT0005
+ When removing or installing trunk lid, place a cloth or other padding on trunk lid. This prevents vehicle
body from being scratched.
+ Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+ Trunk lid adjustment: Adjust at hinge-trunk lid portion for proper trunk lid fit.
+ Trunk lid lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment, check
trunk lid lock operation.
+ After installation, make sure that trunk lid and fuel filler lid open smoothly.
5 For Wiring Diagram, refer to EL-286, "TRUNK LID AND FUEL FILLER LID OPENER".
REAR BUMPER ASSEMBLY NJBT0005S01
1. Remove clips and screws securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove bolts securing bumper fascia assembly.
4. Remove clips securing bumper fascia assembly.
5. Open the bumper fascia side outward to disengage from side clips.
6. Extract bumper fascia assembly.
7. Remove bolts securing bumper stays, then remove the bumper stays.
BT-10
BODY REAR END AND OPENER
Removal and Installation (Sedan) (Cont'd)
SBT960
BT-11
BODY REAR END AND OPENER
Removal and Installation (Sedan) (Cont'd)
SBT961
BT-12
BODY REAR END AND OPENER
Removal and Installation (Hatchback)
Removal and Installation (Hatchback) NJBT0034
+ When removing or installing back door, place a cloth or other padding on back door. This prevents vehicle
body from being scratched.
+ Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+ Back door adjustment: Adjust at hinge-back door portion for proper back door fit.
+ Back door lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment,
check back door lock operation.
+ After installation, make sure that back door and fuel filler lid open smoothly.
5 For Wiring Diagram, refer to EL-428 "HARNESS LAYOUT".
REAR BUMPER ASSEMBLY NJBT0034S01
1. Remove clips securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove bolts securing bumper facia assembly.
4. Remove clips securing bumper fascia assembly.
5. Remove clips securing bumper fascia assembly.
6. Open the bumper fascia side outward to disengage from side clips.
7. Extract bumper fascia assembly.
8. Remove bolts securing bumper stays, then remove the bumper stays.
NBT061
BT-13
BODY REAR END AND OPENER
Removal and Installation (Hatchback) (Cont'd)
NBT062
BT-14
BODY REAR END AND OPENER
Removal and Installation (Hatchback) (Cont'd)
NBT063
BT-15
DOOR
Adjustment
Adjustment NJBT0006
SBT962
STRIKER ADJUSTMENT NJBT0006S01
Adjust striker so that it is parallel with advancing direction of door
lock.
SBT772-B
BT-16
DOOR
Front Door Glass
Front Door Glass =NJBT0007
+ Make sure that door glass is positioned in glass run groove.
+ Make sure that there is no abnormality when door glass is
raised or lowered.
FRONT DOOR GLASS AND REGULATOR NJBT0007S01
SBT963
+ For removal of front door finisher, refer to "DOOR TRIM",
BT-39.
+ Remove sealing screen.
1. Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
2. Remove bolts securing carrier plate.
SBT964
BT-17
DOOR
Front Door Glass (Cont'd)
3. Hold door glass with both hands. While raising rear end of door
glass, remove door glass from sash and away from outside the
door.
SBT965
4. Disconnect regulator assembly connector.
5. Remove bolts securing regulator assembly and guide rail, then
remove regulator assembly and guide rail.
SBT966
Inspection NJBT0007S0101
Check regulator assembly for the following parts. Replace faulty
parts with new ones.
+ Wire for wear
+ Regulator for deformation
+ Sliding parts for lubrication
SBT967
Front Door Limit Switch Reset (Driver side
only) NJBT0008
RESET CONDITIONS NJBT0008S01
After each of the following operations are performed, reset the limit
switch (with built-in motor).
+ Regulator removal and installation
+ Removal of motor from regulator
+ Operation of regulator as a single unit
+ Door glass removal and installation
+ Glass run removal and installation
RESET PROCEDURES NJBT0008S02
After installing parts, proceed as follows:
1. Close the door window completely.
2. Press the reset switch and open the door window completely.
3. Release the reset switch. After making sure the reset switch
has returned to the original position, close the door window
completely.
4. The limit switch is now reset.
CAUTION:
Be sure to manually open or close the door window. (Do not
SBT968
use the automatic open-close procedures.)
BT-18
DOOR
Rear Door Glass
Rear Door Glass NJBT0009
+ Make sure that door glass is positioned in glass run groove.
+ Make sure that there is no abnormality when door glass is
raised or lowered.
REAR DOOR GLASS AND REGULATOR NJBT0009S01
SBT969
+ For removal of rear door finisher, refer to "DOOR TRIM",
BT-39.
+ For removal of door outside molding, refer to "EXTERIOR",
BT-47.
+ Remove sealing screen.
1. Remove bolts securing lower sash rear, then remove lower
sash rear.
2. Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
3. Remove bolts securing main channel.
SBT970
BT-19
DOOR
Rear Door Glass (Cont'd)
4. Lower the door glass to the full-open position. Then remove
the glass from the partition sash and glass run.
5. Insert the glass between the partition sash and door outer
panel, and pull the glass out to the outside of door.
SBT971
6. Disconnect regulator assembly connector.
7. Remove bolts securing regulator assembly, then remove regu-
lator assembly.
SBT972
8. Remove partition sash at glass run.
9. Remove bolts and screw securing partition sash.
SBT973
10. Remove partition glass.
SBT974
Inspection NJBT0009S0101
Check regulator assembly for the following parts. Replace faulty
parts with new ones.
+ Gear for wear
+ Regulator for deformation
+ Spring for damage
+ Sliding parts for lubrication
SBT975
BT-20
DOOR
Front Door Lock
Front Door Lock NJBT0010
SBT053A
+ For removal of front door finisher, refer to "DOOR TRIM",
BT-39.
+ Remove sealing screen.
BELL CRANK ADJUSTMENT NJBT0010S01
CAUTION:
Before adjusting bell crank, make sure that rod is installed to
inside handle.
After installing door lock and inside handle, set them in the lock
position. Using a flat-bladed screwdriver, expand rod holder.
Remove rod free play at joining area and set rod in position.
After adjusting bell crank adjustments have been made, operate
door lock knob, door lock switch and door key to make sure that
they lock and unlock properly.
SBT977
OUTSIDE HANDLE ROD ADJUSTMENT NJBT0010S02
Rotate rod holder so that rod-to-holder clearance is adjusted as
shown in the figure at left.
CAUTION:
Make sure that rod-to-holder clearance is not "0" mm (0 in),
and that rod is not held pressed.
SBT978
BT-21
DOOR
Front Door Lock (Cont'd)
REMOVAL NJBT0010S03
+ For removal of front door finisher, refer to "DOOR TRIM",
BT-39.
+ Remove sealing screen.
+ For removal of front door glass, refer to "Front Door Glass",
BT-17.
1. Remove lower rear sash (unitized with glass run) securing
bolts. Remove lower rear sash from door panel and away from
door lock.
SBT979
2. Remove inside handle escutcheon A.
3. Remove screw securing inside handle.
4. Detach bell crank at lock knob joining area.
5. Detach inside handle rod on the door lock assembly side.
6. Slide inside handle backward and remove inside handle.
7. Remove rod from inside handle.
SBT980
8. Detach key lock rod and outside handle rod at joining area (on
the outside handle side).
9. Disconnect door lock actuator connector.
10. Remove screws securing door lock assembly, then remove
door lock assembly.
11. Remove bolts securing outside handle, then remove outside
handle assembly.
SBT981
BT-22
DOOR
Rear Door Lock
Rear Door Lock =NJBT0011
SBT982
+ For removal of rear door finisher, refer to "DOOR TRIM",
BT-39.
+ Remove sealing screen.
OUTSIDE HANDLE ROD ADJUSTMENT NJBT0011S01
Rotate rod holder so that rod-to-holder clearance is adjusted as
shown in the figure at left.
CAUTION:
Make sure that rod-to-holder clearance is not "0" mm (0 in),
and that rod is not held pressed.
SBT978
BT-23
DOOR
Rear Door Lock (Cont'd)
REMOVAL =NJBT0011S02
+ For removal of rear door finisher, refer to "DOOR TRIM",
BT-39.
+ Remove sealing screen.
+ Set the door glass in the full-close position.
1. Remove inside handle escutcheon A.
2. Remove screw securing inside handle.
3. Detach inside handle rod on the door lock assembly side.
SBT983
4. Detach lock knob rod (on the door lock assembly side).
5. Using a flat-bladed screwdriver, expand rod holder. Remove
rod from rod holder.
6. Slide inside handle backward and remove inside handle.
7. Remove rod from inside handle.
8. Remove bolts securing lower sash rear, then remove lower
sash rear.
9. Disconnect door lock actuator connector.
10. Remove screws securing door lock assembly, then remove
door lock assembly.
SBT984
11. Remove bolts securing outside handle, then remove outside
handle.
BT-24
INSTRUMENT PANEL ASSEMBLY
Removal and Installation
Removal and Installation NJBT0012
CAUTION:
+ Disconnect ground terminal from battery in advance.
+ Disconnect air bag system line in advance.
+ Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
+ Be careful not to scratch pad and other parts.
BT-25
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
SBT985
*1 RS-26 *2 BT-31 *3 RS-5
BT-26
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
SBT986
*2 BT-31
BT-27
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
SBT012A
BT-28
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
SBT987
BT-29
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
SBT013A
BT-30
SIDE AND FLOOR TRIM
Removal and Installation
Removal and Installation NJBT0013
SEDAN NJBT0013S01
CAUTION:
+ Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove front and rear seats. Refer to "FRONT SEAT" and "REAR SEAT" for details, BT-56 and BT-60.
2. Remove front and rear seat belts. Refer to RS-5 and RS-11, "Front Seat Belt" and "Rear Seat Belt" for
details.
3. Remove front and rear outer kicking plates.
4. Remove front and rear inner kicking plates.
5. Remove dash side finishers.
6. Remove front and rear body side welts.
7. Remove front pillar garnishes.
8. Remove center pillar lower garnishes.
9. Remove center pillar upper garnishes.
10. Remove rear seat back finishers.
11. Remove rear pillar finishers.
12. Remove high-mounted stop lamp. (Models without rear air spoiler)
13. Remove seat back center and side finishers. (For Europe)
14. Remove rear parcel shelf finisher.
15. Remove hoot rest.
16. Remove floor carpet.
BT-31
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
SBT988
BT-32
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
SBT989
BT-33
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
3-DOOR HATCHBACK NJBT0013S02
CAUTION:
+ Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove front and rear seats. Refer to "FRONT SEAT" and "REAR SEAT" for details, BT-56 and BT-60.
2. Remove front and rear seat belts. Refer to RS-5 and RS-11, "Front Seat Belt" and "Rear Seat Belt" for
details.
3. Remove outer kicking plates.
4. Remove inner kicking plates.
5. Remove dash side finishers.
6. Remove body side welts.
7. Remove front pillar garnishes.
8. Remove rear parcel shelf side finish.
9. Remove rear wheelhouse finish.
10. Remove rear side finish.
11. Remove rear pillar garnish.
12. Remove luggage room rear plate.
13. Remove luggage room rear finish.
14. Remove luggage room rear side lower finish.
15. Remove front and rear room carpet.
16. Remove luggage room carpet.
NBT065
BT-34
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
NBT064
BT-35
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
5-DOOR HATCHBACK NJBT0013S03
CAUTION:
+ Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove front and rear seats. Refer to "FRONT SEAT" and "REAR SEAT" for details, BT-56 and BT-60.
2. Remove front and rear seat belts. Refer to RS-5 and RS-11, "Front Seat Belt" and "Rear Seat Belt" for
details.
3. Remove front and rear outer kicking plates.
4. Remove front and rear inner kicking plates.
5. Remove dash side finishers.
6. Remove front and rear body side welts.
7. Remove front pillar garnishes.
8. Remove center pillar lower garnishes.
9. Remove center pillar upper garnishes.
10. Remove rear parcel shelf side finish.
11. Remove rear pillar garnish.
12. Remove rear wheelhouse finish.
13. Remove luggage room rear plate.
14. Remove luggage room rear finish.
15. Remove luggage room rear side lower finish.
16. Remove front and rear room carpet.
17. Remove luggage room carpet.
BT-36
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
NBT068
BT-37
SIDE AND FLOOR TRIM
Removal and Installation (Cont'd)
NBT069
BT-38
DOOR TRIM
Removal and Installation
Removal and Installation NJBT0014
Front door finisher
1. Remove inside handle escutcheon.
2. Remove door armrest.
3. Remove window regulator handle. (Manual models)
4. Remove power window switch finisher, then disconnect the connectors.
5. Remove bolts, screw and clip securing door finisher.
6. Remove clips securing front door finisher.
7. Lift out front door finisher.
Rear door finisher
8. Remove inside handle escutcheon.
9. Remove door armrest.
10. Remove power window switch finisher, then disconnect the connector.
11. Remove bolts and clips securing door finisher.
12. Remove clips securing rear door finisher.
13. Lift out rear door finisher.
BT-39
DOOR TRIM
Removal and Installation (Cont'd)
SBT054A
BT-40
DOOR TRIM
Removal and Installation (Cont'd)
SBT991
BT-41
DOOR TRIM
Removal and Installation (Cont'd)
SBT015A
BT-42
ROOF TRIM
Removal and Installation
Removal and Installation NJBT0015
1. Remove rear seat. Refer to "REAR SEAT" for details, BT-60.
2. Remove shoulder anchor bolts. Refer to RS-5, "Front Seat Belt" for details.
3. Remove front pillar garnishes, center pillar upper garnishes, center pillar lower garnishes and rear pillar
garnishes. Refer to "SIDE AND FLOOR TRIM" for details, BT-31.
4. Push back the front seat back.
5. Remove sunroof and spot lamp switch, then disconnect connectors. (Model with sunroof)
6. Remove sunroof welt. (Model with sunroof)
7. Remove interior lamp assembly, then disconnect connectors.
8. Remove rear interior lamp assembly, then disconnect connector. (For Hatchback)
9. Remove rear seat belt center finisher. (For Hatchback)
10. Remove sun visors.
11. Remove assist grips.
12. Remove clips securing headlining, then remove headlining from vehicle through front passenger side.
SBT055A
BT-43
ROOF TRIM
Removal and Installation (Cont'd)
SBT056A
BT-44
TRUNK ROOM TRIM
Removal and Installation
Removal and Installation NJBT0016
SEDAN NJBT0016S01
SBT994
BT-45
BACK DOOR TRIM
Removal and Installation
Removal and Installation NJBT0035
3-DOOR AND 5-DOOR HATCHBACK NJBT0035S01
1. Remove back door upper finisher.
2. Remove high-mounted stop lamp.
3. Remove back door finisher.
4. Remove back door side finisher.
NBT072
BT-46
EXTERIOR
Removal and Installation
Removal and Installation NJBT0017
SBT058A
BT-47
EXTERIOR
Removal and Installation (Cont'd)
SBT995-A
BT-48
EXTERIOR
Removal and Installation (Cont'd)
SBT996
BT-49
EXTERIOR
Removal and Installation (Cont'd)
SBT997
BT-50
EXTERIOR
Removal and Installation (Cont'd)
SBT057A
BT-51
EXTERIOR
Removal and Installation (Cont'd)
SBT998
BT-52
EXTERIOR
Removal and Installation (Cont'd)
SBT999
BT-53
EXTERIOR
Removal and Installation (Cont'd)
SBT059A
BT-54
EXTERIOR
Removal and Installation (Cont'd)
SBT060A
BT-55
FRONT SEAT
Removal and Installation
Removal and Installation NJBT0018
+ When removing or installing the seat trim, carefully handle it to keep dirt out and avoid damage.
CAUTION:
+ Before removing the front seat, turn the ignition switch off, disconnect both battery cables and wait
at least 3 minutes.
+ Do not drop, tilt, or bump the side air bag module installed in the seat. Always handle it with care.
+ Disconnect the side air bag harness connector and heated seat harness connector from under the
seat before removing the seat.
+ Disconnect the side air bag harness connector before removing the seat back. Refer to RS-30,
"Front Side Air Bag Module" for details.
BT-56
FRONT SEAT
Removal and Installation (Cont'd)
MANUAL SEAT (SEDAN) NJBT0018S06
SBT002AA
BT-57
FRONT SEAT
Removal and Installation (Cont'd)
MANUAL SEAT (HATCHBACK) NJBT0018S07
SBT061A
BT-58
FRONT SEAT
Heated Seat
Heated Seat NJBT0036
5 For Wiring Diagram, refer to EL-277, "HEATED SEAT" for details.
Active Head Restraint NJBT0032
The active head restraint system is designed so that the headrest
instantaneously moves towards the front upper direction by utiliz-
ing the force at the seatback during a rear-end collision.
As a result, the occupant's head is protected from being
overextended, reducing the chance for neck injury as much as
possible.
Seat with active head restraint have the labels shown in figures at
left.
SBT014A
OPERATION OUTLINE NJBT0032S01
When the seatback receives a sharp backward force during a rear-
end collision, the input plate moves with the link rotating center as
a pivot. The headrest will then move towards the front upper direc-
tion with the center of the sliding roller as a pivot.
As the backward force on the seat back is eliminated, spring ten-
sion returns the headrest to its original position.
SBT888
BT-59
REAR SEAT
Removal and Installation
Removal and Installation NJBT0019
SEDAN NJBT0019S02
SBT018A
BT-60
REAR SEAT
Removal and Installation (Cont'd)
HATCHBACK NJBT0019S03
SBT062A
BT-61
SUNROOF
Adjustment
Adjustment NJBT0020
Install motor & limit SW assembly and sunroof rail assembly in the following sequence:
1. Arrange equal lengths of link and wire assemblies on both sides of sunroof opening.
2. Connect sunroof connector to sunroof switch and positive (+) power supply.
3. Set lid assembly to fully closed position by operating OPEN switch and TILT switch.
4. Fit outer side of lid assembly to the surface of roof on body outer panel.
5. Remove motor, and keep OPEN switch pressed until motor pinion gear reaches the end of its rotating
range.
6. Install motor.
7. Check that motor drive gear fits properly in wires.
8. Press TILT-UP switch to check lid assembly for normal tilting.
9. Check sunroof lid assembly for normal operations (tilt-up, tilt-down, open, and close).
SBF920F
Removal NJBT0021
+ After any adjustment, check sunroof operation and lid align-
ment.
+ Handle finisher plate and glass lid with care so not to cause
damage.
+ It is desirable for easy installation to mark each point before
removal.
CAUTION:
Always work with a helper.
BT-62
SUNROOF
Removal (Cont'd)
SBT838
*1 BT-43 *2 EL-281
BT-63
SUNROOF
Removal (Cont'd)
SBT016A
BT-64
SUNROOF
Removal (Cont'd)
Record the number of shims placed between glass lid assem-
bly and link and wire assembly. Remove securing nuts and glass
lid assembly.
SBT826
Remove screws from left and right sides of each wind deflector
holder. Extract pawls through rail holes, then remove left and right
sides of wind deflector holder. Remove screws from front end of
sunroof unit. Extract pawls through frame holes, then remove wind
deflector from frame assembly.
SBT827
CAUTION:
+ Before removing sunroof motor, make sure that sunroof is
fully closed.
+ After removing sunroof motor, never attempt to rotate
sunroof motor as a single unit.
SBT828
Remove shade stoppers (2 points) from rear end of sunroof
frame assembly. Remove sun shade from rear end of sunroof
frame assembly.
SBT829
BT-65
SUNROOF
Trouble Diagnoses
Trouble Diagnoses =NJBT0022
DIAGNOSTIC TABLE NJBT0022S01
NOTE:
For diagnosing electric problem, refer to "ELECTRIC SUNROOF"
in EL section.
Check items (Components)
Link and wire
Wind deflector Adjustment Drain hoses Weatherstrip
assembly
Reference page BT-66 BT-67 BT-68 BT-68 BT-69
Excessive wind
1 2 3
noise
Water leaks 1 2 3
Symptom
Sunroof rattles 1 4 2 3
Excessive opera-
1 2 3
tion noise
The numbers in this table mean checking order.
WIND DEFLECTOR NJBT0022S02
1. Open lid.
2. Check visually for proper installation.
3. Check to ensure a proper amount of petroleum jelly has been
applied to wind deflector connection points; apply if necessary.
SBT331
4. Check that wind deflector is properly retracted by hand. If it is
not, remove and visually check condition. (Refer to removal
procedures, BT-62.) If wind deflector is damaged, replace with
new one. If wind deflector is not damaged, re-install properly.
SBT332
BT-66
SUNROOF
Trouble Diagnoses (Cont'd)
ADJUSTMENT NJBT0022S03
SBT004A
If any height difference between glass lid and roof is found, check
glass lid fit and adjust as follows:
Height Difference Adjustment NJBT0022S0302
1. Tilt glass lid up and down.
2. Check height difference between roof panel and glass lid to
see if it is as "A-A" as shown in the figure above.
3. If necessary, adjust it by using one of following procedures.
+ Adjust by adding or removing adjustment shim(s) between
glass lid and link assembly.
+ If glass lid protrudes above roof panel, add shim(s) or plain
washer(s) at sunroof mounting bracket or stud bolt locations to
adjust sunroof installation as required.
BT-67
SUNROOF
Trouble Diagnoses (Cont'd)
DRAIN HOSES NJBT0022S04
SBT005A
1. Remove headlining to access drain hose connections. (Refer
to "ROOF TRIM", BT-43, for detail.)
2. Check visually for proper connections, damage or deteriora-
tion. (The figure shows only the front side.)
SBT333
3. If leakage occurs around luggage room, remove luggage room
side trim and check connecting area. Check for proper
connection, damage or tear.
4. Remove drain hoses and check visually for any damage,
cracks, or deterioration.
5. Pour water into drain hoses and find damaged portion.
+ If any damaged portion is found at each step, replace the
damaged part.
SBT820
WEATHERSTRIP NJBT0022S05
+ In the case of leakage around glass lid, close glass lid and pour
water over glass lid to find damaged or gap portion.
1. Remove glass lid assembly. (Refer to removal procedures,
BT-62, for details.)
2. Visually check weatherstrip for proper installation. If a gap
exists between glass lid and weatherstrip, check for sufficient
amount of butyl seal. If required, remove weatherstrip and
apply butyl seal.
Refer to "EXTERIOR", BT-47, for details.
BT-68
SUNROOF
Trouble Diagnoses (Cont'd)
3. Check weatherstrip visually for any damage, deterioration, or
flattening.
+ If any damage is found, replace weatherstrip.
CAUTION:
Do not remove weatherstrip except when replacing, or filling
up butyl seal.
LINK AND WIRE ASSEMBLY NJBT0022S06
NOTE:
Before replacing a suspect part, carefully ensure it is the source of
noise being experienced.
1. Check link to determine if coating film has peeled off to such
an extent that substrate is visible. Check also to determine if
link is the source of noise. If it is, replace it.
2. Visually check to determine if a sufficient amount of petroleum
jelly has been applied to wire or rail groove. If not, add petro-
leum jelly as required.
3. Check wire for any damage or deterioration. If any damage is
found, remove rear guide (refer to removal procedures, BT-62,
for details), then replace wire.
BT-69
WINDSHIELD AND WINDOWS
Removal and Installation
Removal and Installation NJBT0023
REMOVAL NJBT0023S01
After removing moldings, remove glass using piano wire or power
cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:
+ Be careful not to scratch the glass when removing.
SBF034BA
+ Do not set or stand the glass on its edge. Small chips may
develop into cracks.
INSTALLATION NJBT0023S02
+ Use a genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
+ While the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
+ The molding must be installed securely so that it is in
position and leaves no gap.
+ Inform the customer that the vehicle should remain sta-
SBT472 tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with temperature
and humidity.
WARNING:
+ Keep heat and open flames away as primers and adhesive
are flammable.
+ The materials contained in the kit are harmful if
swallowed, and may irritate skin and eyes. Avoid contact
with the skin and eyes.
+ Use in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
SBT473 air.
+ Driving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the wind-
shield in case of an accident.
CAUTION:
+ Do not use an adhesive which is past its usable term.
Shelf life of this product is limited to six months after the
date of manufacture. Carefully adhere to the expiration or
manufacture date printed on the box.
+ Keep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
BT-70
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
+ Do not leave primers or adhesive cartridge unattended
with their caps open or off.
+ The vehicle should not be driven for at least 24 hours or
until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
lower humidities.
WINDSHIELD NJBT0023S03
SBT006AA
Repairing Water Leaks for Windshield NJBT0023S0301
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and
body or glass, determine the extent of leakage. This can be
done by applying water to the windshield area while pushing
glass outward.
To stop the leak, apply primer (if necessary) and then urethane
adhesive to the leak point.
BT-71
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
SIDE WINDOW NJBT0023S04
NBT067
BT-72
WINDSHIELD AND WINDOWS
Removal and Installation (Cont'd)
BACK DOOR WINDOW NJBT0023S05
+ Structure and removal/reinstallation method of back door
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