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>> Download lc documenatation <<Text preview - extract from the document ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION LC
CONTENTS
QG COMPONENTS .......................................................18
CONTROL SYSTEM ................................................18
ENGINE LUBRICATION SYSTEM..................................3 Changing Engine Coolant..........................................18
Precautions ..................................................................3 - DRAINING ENGINE COOLANT - ............................18
LIQUID GASKET APPLICATION PROCEDURE ............3 - REFILLING ENGINE COOLANT - ...........................19
Preparation ..................................................................3 - FLUSHING COOLING SYSTEM -............................20
SPECIAL SERVICE TOOLS ........................................3 Radiator (Aluminum type)..........................................21
Lubrication Circuit ........................................................4 PREPARATION .......................................................21
Oil Pressure Check......................................................5 DISASSEMBLY ........................................................21
Oil Pump ......................................................................5 ASSEMBLY .............................................................22
REMOVAL AND INSTALLATION .................................5 INSPECTION ...........................................................23
DISASSEMBLY AND ASSEMBLY................................6 Overheating Cause Analysis .....................................24
INSPECTION .............................................................7 Service Data and Specifications (SDS).....................25
REGULATOR VALVE INSPECTION ............................8 THERMOSTAT ........................................................25
Changing Engine Oil....................................................8 RADIATOR ..............................................................25
Changing Oil Filter.......................................................9 COOLANT CAPACITY ..............................................25
Service Data and Specifications (SDS).....................10
OIL PRESSURE CHECK ..........................................10 YD
OIL PUMP INSPECTION ..........................................10
REGULATOR VALVE INSPECTION ..........................10 ENGINE LUBRICATION SYSTEM................................26
OIL CAPACITY ........................................................10 Precautions ................................................................26
ENGINE COOLING SYSTEM........................................11 LIQUID GASKET APPLICATION PROCEDURE ..........26
Precautions ................................................................11 Preparation ................................................................26
LIQUID GASKET APPLICATION PROCEDURE ..........11 SPECIAL SERVICE TOOLS ......................................26
Preparation ................................................................11 Lubrication Circuit ......................................................27
SPECIAL SERVICE TOOLS ......................................11 Oil Pressure Check....................................................28
Cooling Circuit ...........................................................12 Oil Pump ....................................................................28
System Check............................................................12 REMOVAL AND INSTALLATION ...............................28
CHECKING COOLING SYSTEM HOSES ...................12 DISASSEMBLY AND ASSEMBLY..............................29
CHECKING RADIATOR ............................................13 OIL PUMP INSPECTION ..........................................29
CHECKING RADIATOR CAP ....................................13 REGULATOR VALVE INSPECTION ..........................30
CHECKING COOLING SYSTEM FOR LEAKS ............13 Changing Engine Oil..................................................31
Water Pump ...............................................................14 Oil Filter Bracket ........................................................32
REMOVAL AND INSTALLATION ...............................14 REMOVAL AND INSTALLATION ...............................32
INSPECTION ...........................................................14 Changing Oil Filter.....................................................32
Thermostat.................................................................15 REMOVAL ...............................................................33
REMOVAL AND INSTALLATION ...............................15 INSTALLATION........................................................33
INSPECTION ...........................................................16 Oil Cooler...................................................................34
Radiator .....................................................................17 REMOVAL AND INSTALLATION ...............................34
COMPONENTS .......................................................17 Service Data and Specifications (SDS).....................35
Cooling Fan ...............................................................18 OIL PRESSURE CHECK ..........................................35
CONTENTS (Cont'd)
REGULATOR VALVE INSPECTION ..........................35 REMOVAL AND INSTALLATION ...............................41
OIL PUMP INSPECTION ..........................................35 INSPECTION ...........................................................42
ENGINE OIL CAPACITY ...........................................35 Radiator .....................................................................42
ENGINE COOLING SYSTEM........................................36 COMPONENTS .......................................................42
Precautions ................................................................36 REMOVAL AND INSTALLATION ...............................43
LIQUID GASKET APPLICATION PROCEDURE ..........36 Cooling Fan ...............................................................43
Preparation ................................................................36 COMPONENTS .......................................................43
SPECIAL SERVICE TOOLS ......................................36 CONTROL SYSTEM ................................................43
Cooling Circuit ...........................................................37 Changing Engine Coolant..........................................44
System Check............................................................38 - DRAINING ENGINE COOLANT - ............................44
CHECKING COOLING SYSTEM HOSES ...................38 - REFILLING ENGINE COOLANT - ...........................45
CHECKING RADIATOR ............................................38 - FLUSHING COOLING SYSTEM -............................46
CHECKING RADIATOR CAP ....................................38 Radiator (Aluminum type)..........................................47
CHECKING COOLING SYSTEM FOR LEAKS ............39 Overheating Cause Analysis .....................................47
Water Pump ...............................................................39 Service Data and Specifications (SDS).....................48
REMOVAL AND INSTALLATION ...............................39 THERMOSTAT ........................................................48
REMOVAL ...............................................................40 RADIATOR ..............................................................48
INSPECTION ...........................................................40 ENGINE COOLANT CAPACITY ................................48
INSTALLATION........................................................40
Thermostat.................................................................41
LC-2
ENGINE LUBRICATION SYSTEM QG
Precautions
Precautions
LIQUID GASKET APPLICATION PROCEDURE NJLC0001
1. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2. Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)
+ For oil pan, be sure liquid gasket diameter is 3.5 to 4.5 mm
(0.138 to 0.177 in).
+ For areas except oil pan, be sure liquid gasket diameter is 2.0
SEM164F to 3.0 mm (0.079 to 0.118 in).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
AEM080
Preparation
SPECIAL SERVICE TOOLS NJLC0002
Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge
NT050
ST25052000 Adapting oil pressure gauge to cylinder block
Hose
NT559
KV10115801 Removing oil filter
Oil filter wrench
NT772
WS39930000 Pressing the tube of liquid gasket
Tube presser
NT052
LC-3
ENGINE LUBRICATION SYSTEM QG
Lubrication Circuit
Lubrication Circuit NJLC0003
SEM852FB
SLC339B
LC-4
ENGINE LUBRICATION SYSTEM QG
Oil Pressure Check
Oil Pressure Check NJLC0004
WARNING:
+ Be careful not to burn yourself, as the engine and oil may
be hot.
+ For M/T models, put gearshift lever in Neutral "N" posi-
tion. For A/T models, put selector lever in Park "P" posi-
tion.
1. Check oil level.
2. Remove oil pressure switch.
SEM853F
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
For Sedan
Engine speed Approximate discharge pressure
rpm kPa (bar, kg/cm2, psi)
600 More than 69 (0.69, 0.7, 10)
2,000 More than 284 (2.84, 2.9, 41)
SLC926-A 6,000 More than 422 (4.22, 4.3, 61)
For Hatchback
Engine speed Approximate discharge pressure
rpm kPa (bar, kg/cm2, psi)
600 More than 98 (0.98, 1.0, 14)
2,000 More than 294 (2.94, 3.0, 43)
6,000 More than 392 (3.92, 4.0, 57)
+ If difference is extreme, check oil passage and oil pump
for oil leaks.
6. Install oil pressure switch with sealant.
: 13 - 17 N
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