Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Almera 2000-2003.2006 Approved Nissan Almera 2002 Tino bt
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BODY & TRIM
SECTION BT
CONTENTS
PRECAUTIONS ...............................................................3 ROOF TRIM ...................................................................35
Service Notice..............................................................3 Removal and Installation ...........................................35
Supplemental Restraint System (SRS) AIR BACK DOOR TRIM .......................................................37
BAG and SEAT BELT PRE-TENSIONER...............3 Removal and Installation ...........................................37
CLIP AND FASTENER....................................................4 EXTERIOR .....................................................................38
Description ...................................................................4 Removal and Installation ...........................................38
CHASSIS AND BODY MAINTENANCE .........................6 FRONT SEAT ................................................................46
Checking Body Corrosion............................................6 Removal and Installation ...........................................46
BODY FRONT END.........................................................7 MANUAL SEAT........................................................47
Removal and Installation .............................................7 Heated Seat...............................................................48
FRONT BUMPER ASSEMBLY ....................................7 Active Head Restraint................................................48
BODY REAR END AND OPENER................................10 OPERATION OUTLINE ............................................48
Removal and Installation ...........................................10 REAR SEAT...................................................................49
REAR BUMPER ASSEMBLY ....................................10 Removal and Installation ...........................................49
DOOR.............................................................................13 REAR OUTSIDE SEAT.............................................49
Adjustment .................................................................13 REAR CENTER SEAT ..............................................50
STRIKER ADJUSTMENT ..........................................13 SUNROOF......................................................................51
Front Door Glass .......................................................14 Adjustment .................................................................51
FRONT DOOR GLASS AND REGULATOR ................14 Removal.....................................................................51
Front Door Limit Switch Reset (Driver side only)......15 Trouble Diagnoses.....................................................55
RESET CONDITIONS ..............................................15 DIAGNOSTIC TABLE................................................55
RESET PROCEDURES ............................................15 WIND DEFLECTOR (WHERE FITTED) ......................55
Rear Door Glass........................................................16 ADJUSTMENT .........................................................56
REAR DOOR GLASS AND REGULATOR ..................16 DRAIN HOSES ........................................................57
Front Door Lock.........................................................18 WEATHERSTRIP .....................................................57
OUTSIDE HANDLE ROD ADJUSTMENT ...................18 LINK AND WIRE ASSEMBLY ....................................58
REMOVAL ...............................................................18 WINDSHIELD AND WINDOWS ....................................59
Rear Door Lock .........................................................20 Removal and Installation ...........................................59
OUTSIDE HANDLE ROD ADJUSTMENT ...................20 REMOVAL ...............................................................59
REMOVAL ...............................................................21 INSTALLATION........................................................59
INSTRUMENT PANEL ASSEMBLY .............................22 WINDSHIELD ..........................................................60
Removal and Installation ...........................................22 SIDE WINDOW ........................................................61
SIDE AND FLOOR TRIM...............................................28 BACK DOOR WINDOW ............................................62
Removal and Installation ...........................................28 DOOR MIRROR .............................................................63
LUGGAGE ROOM TRIM ...............................................31 Removal and Installation ...........................................63
Removal and Installation ...........................................31 REAR VIEW MIRROR ...................................................64
DOOR TRIM ...................................................................32 Removal and Installation ...........................................64
REMOVAL ...............................................................64
Removal and Installation ...........................................32
CONTENTS (Cont'd)
INSTALLATION........................................................64 ENGINE COMPARTMENT ........................................66
BODY (ALIGNMENT) ....................................................65 UNDERBODY ..........................................................68
Alignment ...................................................................65
BT-2
PRECAUTIONS
Service Notice
Service Notice NLBT0001
+ When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+ Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
+ Apply sealing compound where necessary when installing parts.
+ When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+ When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" NLBT0002
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL V10 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+ For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+ For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
BT-3
CLIP AND FASTENER
Description
Description NLBT0003
+ Clips and fasteners in BT section correspond to the following numbers and symbols.
+ Replace any clips and/or fasteners which are damaged during removal or installation.
Symbol No. Shapes Removal & Installation
C101
SBF302H
SBF367BA
C103
SBT095
SBF423H
C203
SBF258G
SBF708E
C205
MBT080A SBF638CA
C206
MBF519B
MBF520B
BT-4
CLIP AND FASTENER
Description (Cont'd)
Symbol No. Shapes Removal & Installation
CE103
SBF104B
SBF147B
CF110
SBF648B
SBF649B
CF118
SBF151D SBF259G
CR103
SBF768B
SBF770B
BT-5
CHASSIS AND BODY MAINTENANCE
Checking Body Corrosion
Checking Body Corrosion NLBT0033
Visually check the body sheet metal panel for corrosion, paint damage (scratches, chipping, rubbing, etc.) or
damage to the anti-corrosion materials. In particular, check the following locations.
Hemmed portion
Hood front end, door lower end, trunk lid rear end, etc.
Panel joint
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine
compartment, etc.
Panel edge
Trunk lid opening, sunroof opening, fender wheelarch flange, fuel filler lid flange, around holes in panel, etc.
Parts contact
Waist molding, windshield molding, bumper, etc.
Protectors
Damage or condition of mudguard, fender protector, chipping protector, etc.
Anti-corrosion materials
Damage or separation of anti-corrosion materials under the body.
Drain holes
Condition of drain holes at door and side sill.
When repairing corroded areas, refer to the Corrosion Repair Manual.
BT-6
BODY FRONT END
Removal and Installation
Removal and Installation NLBT0004
+ When removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body from
being scratched.
+ Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+ Hood adjustment: Adjust at hinge portion.
+ Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
+ Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
FRONT BUMPER ASSEMBLY NLBT0004S01
1. Remove clips securing front grille, then remove front grille.
2. Remove clips and screws securing left and right sides of fender protectors.
3. Remove clips and screws securing left and right sides of fender protectors in wheelhouse.
4. Remove screws securing left and right front fenders to bumper fascia.
5. Remove bolts securing radiator core support lower to bumper fascia and remove clips securing lower side
of bumper fascia.
6. Remove clips securing radiator core support upper to bumper fascia.
7. Extract bumper fascia assembly. Then disconnect harness connectors. (Models with fog lamp assembly)
8. Remove bolts securing left and right side of bumper lower bracket.
9. Remove energy absorber.
10. Remove bolts and hooks securing the headlamp assembly, then disconnect harness connectors.
In case of headlamp bracket breakage, repair of the headlamp unit is possible by means of the bracket
repair kit.
Headlamp bracket repair kit part number:
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