Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Almera 2000-2003.2006 Approved Nissan Almera 2002 Tino lc
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ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION LC
CONTENTS
QG COMPONENTS .......................................................18
CONTROL SYSTEM ................................................19
ENGINE LUBRICATION SYSTEM..................................3 Changing Engine Coolant..........................................19
Precautions ..................................................................3 - DRAINING ENGINE COOLANT - ............................19
LIQUID GASKET APPLICATION PROCEDURE ............3 - REFILLING ENGINE COOLANT - ...........................20
Preparation ..................................................................3 - FLUSHING COOLING SYSTEM -............................20
SPECIAL SERVICE TOOLS ........................................3 Overheating Cause Analysis .....................................21
Lubrication Circuit ........................................................4 Service Data and Specifications (SDS).....................22
Oil Pressure Check......................................................5 THERMOSTAT ........................................................22
Oil Pump ......................................................................5 RADIATOR ..............................................................22
REMOVAL AND INSTALLATION .................................5 COOLANT CAPACITY ..............................................22
DISASSEMBLY AND ASSEMBLY................................6
INSPECTION .............................................................7 SR
REGULATOR VALVE INSPECTION ............................7
Changing Engine Oil....................................................8 ENGINE LUBRICATION SYSTEM................................23
Changing Oil Filter.......................................................9 Precautions ................................................................23
Service Data and Specifications (SDS).....................10 LIQUID GASKET APPLICATION PROCEDURE ..........23
OIL PRESSURE CHECK ..........................................10 Preparation ................................................................23
OIL PUMP INSPECTION ..........................................10 SPECIAL SERVICE TOOLS ......................................23
REGULATOR VALVE INSPECTION ..........................10 Lubrication Circuit ......................................................24
OIL CAPACITY ........................................................10 Oil Pressure Check....................................................25
ENGINE COOLING SYSTEM........................................11 Oil Pump ....................................................................25
Precautions ................................................................11 REMOVAL AND INSTALLATION ...............................25
LIQUID GASKET APPLICATION PROCEDURE ..........11 DISASSEMBLY AND ASSEMBLY..............................26
Preparation ................................................................11 INSPECTION ...........................................................26
SPECIAL SERVICE TOOLS ......................................11 REGULATOR VALVE INSPECTION ..........................27
Cooling Circuit ...........................................................12 Changing Engine Oil..................................................28
System Check............................................................12 Changing Engine Oil Filter ........................................28
CHECKING COOLING SYSTEM HOSES ...................12 Oil Filter .....................................................................29
CHECKING RADIATOR ............................................13 Oil Cooler...................................................................29
CHECKING RADIATOR CAP ....................................13 REMOVAL AND INSTALLATION ...............................29
CHECKING COOLING SYSTEM FOR LEAKS ............13 INSPECTION ...........................................................30
Water Pump ...............................................................14 Service Data and Specifications (SDS).....................30
REMOVAL AND INSTALLATION ...............................14 OIL PRESSURE CHECK ..........................................30
INSPECTION ...........................................................14 REGULATOR VALVE INSPECTION ..........................30
Thermostat.................................................................15 OIL PUMP INSPECTION ..........................................30
REMOVAL AND INSTALLATION ...............................15 OIL CAPACITY ........................................................30
INSPECTION ...........................................................16 ENGINE COOLING SYSTEM........................................31
Radiator .....................................................................17 Precautions ................................................................31
COMPONENTS .......................................................17 LIQUID GASKET APPLICATION PROCEDURE ..........31
Cooling Fan ...............................................................18 Preparation ................................................................31
CONTENTS (Cont'd)
SPECIAL SERVICE TOOL ........................................31 REMOVAL AND INSTALLATION ...............................48
Cooling Circuit ...........................................................32 Changing Oil Filter.....................................................48
System Check............................................................32 REMOVAL ...............................................................49
CHECKING COOLING SYSTEM HOSES ...................32 INSTALLATION........................................................49
CHECKING COOLING SYSTEM FOR LEAKS ............32 Oil Cooler...................................................................50
CHECKING RADIATOR ............................................33 REMOVAL AND INSTALLATION ...............................50
CHECKING RADIATOR CAP ....................................33 Service Data and Specifications (SDS).....................51
Water Pump ...............................................................33 OIL PRESSURE CHECK ..........................................51
REMOVAL AND INSTALLATION ...............................33 REGULATOR VALVE INSPECTION ..........................51
INSPECTION ...........................................................34 OIL PUMP INSPECTION ..........................................51
Thermostat.................................................................35 ENGINE OIL CAPACITY ...........................................51
REMOVAL AND INSTALLATION ...............................35 ENGINE COOLING SYSTEM........................................52
INSPECTION ...........................................................36 Precautions ................................................................52
Water Outlet...............................................................36 LIQUID GASKET APPLICATION PROCEDURE ..........52
INSPECTION ...........................................................36 Preparation ................................................................52
INSTALLATION........................................................36 SPECIAL SERVICE TOOLS ......................................52
Radiator .....................................................................37 Cooling Circuit ...........................................................53
COMPONENTS .......................................................37 System Check............................................................54
Cooling Fan Control System .....................................37 CHECKING COOLING SYSTEM HOSES ...................54
Changing Engine Coolant..........................................38 CHECKING RADIATOR ............................................54
- DRAINING ENGINE COOLANT - ............................38 CHECKING RADIATOR CAP ....................................54
- REFILLING ENGINE COOLANT - ...........................38 CHECKING COOLING SYSTEM FOR LEAKS ............55
- FLUSHING COOLING SYSTEM -............................39 Water Pump ...............................................................55
Overheating Cause Analysis .....................................40 REMOVAL AND INSTALLATION ...............................55
Service Data and Specifications (SDS).....................41 REMOVAL ...............................................................56
THERMOSTAT ........................................................41 INSPECTION ...........................................................56
RADIATOR ..............................................................41 INSTALLATION........................................................56
COOLANT CAPACITY ..............................................41 Thermostat.................................................................57
REMOVAL AND INSTALLATION ...............................57
YD INSPECTION ...........................................................58
Radiator .....................................................................58
ENGINE LUBRICATION SYSTEM................................42 COMPONENTS .......................................................58
Precautions ................................................................42 REMOVAL AND INSTALLATION ...............................59
LIQUID GASKET APPLICATION PROCEDURE ..........42 Cooling Fan ...............................................................59
Preparation ................................................................42 COMPONENTS .......................................................59
SPECIAL SERVICE TOOLS ......................................42 CONTROL SYSTEM ................................................59
Lubrication Circuit ......................................................43 Changing Engine Coolant..........................................59
Oil Pressure Check....................................................44 - DRAINING ENGINE COOLANT - ............................59
Oil Pump ....................................................................44 - REFILLING ENGINE COOLANT - ...........................60
REMOVAL AND INSTALLATION ...............................44 - FLUSHING COOLING SYSTEM -............................61
DISASSEMBLY AND ASSEMBLY..............................45 Overheating Cause Analysis .....................................62
OIL PUMP INSPECTION ..........................................45 Service Data and Specifications (SDS).....................63
REGULATOR VALVE INSPECTION ..........................46 THERMOSTAT ........................................................63
Changing Engine Oil..................................................47 RADIATOR ..............................................................63
Oil Filter Bracket ........................................................48 ENGINE COOLANT CAPACITY ................................63
LC-2
ENGINE LUBRICATION SYSTEM QG
Precautions
Precautions
LIQUID GASKET APPLICATION PROCEDURE NLLC0001
1. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2. Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)
+ For oil pan, be sure liquid gasket diameter is 3.5 to 4.5 mm
(0.138 to 0.177 in).
+ For areas except oil pan, be sure liquid gasket diameter is 2.0
SEM164F to 3.0 mm (0.079 to 0.118 in).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
AEM080
Preparation
SPECIAL SERVICE TOOLS NLLC0002
Tool number
Description
Tool name
ST25051001 Measuring oil pressure
Oil pressure gauge
NT050
ST25052000 Adapting oil pressure gauge to cylinder block
Hose
NT559
KV10115801 Removing oil filter
Oil filter wrench
NT772
WS39930000 Pressing the tube of liquid gasket
Tube presser
NT052
LC-3
ENGINE LUBRICATION SYSTEM QG
Lubrication Circuit
Lubrication Circuit NLLC0003
SEM852FB
SLC339B
LC-4
ENGINE LUBRICATION SYSTEM QG
Oil Pressure Check
Oil Pressure Check NLLC0004
WARNING:
+ Be careful not to burn yourself, as the engine and oil may
be hot.
+ For M/T models, put gearshift lever in Neutral "N" posi-
tion.
1. Check oil level.
2. Remove oil pressure switch.
SEM853F
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
Engine speed Approximate discharge pressure
rpm kPa (bar, kg/cm2, psi)
600 More than 98 (0.98, 1.0, 14)
2,000 More than 294 (2.94, 3.0, 43)
6,000 More than 392 (3.92, 4.0, 57)
SLC926-A
+ If difference is extreme, check oil passage and oil pump
for oil leaks.
6. Install oil pressure switch with sealant.
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