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F BRAKES

B
SECTION
BRAKE SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 3. INSTALLATION .................................................. 15 . BR
Precautions for Supplemental Restraint System Disassembly and Assembly ................................... 15 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DISASSEMBLY .................................................. 15 .
SIONER" ................................................................. 3
. INSPECTION AFTER REMOVAL ...................... 16 . G
Precautions for Brake System ................................. 3 . ASSEMBLY ........................................................ 16.
PREPARATION .......................................................... 4
. BRAKE BOOSTER .................................................. 17 .
Special Service Tool ................................................ 4
. On-vehicle Service ................................................ 17.
H
Commercial Service Tools ....................................... 4 . OPERATING CHECK ......................................... 17 .
NOISE, VIBRATION, AND HARSHNESS (NVH) AIRTIGHT CHECK ............................................. 17 .
TROUBLESHOOTING ............................................... 5 . Removal and Installation ....................................... 17 .
NVH Troubleshooting Chart .................................... 5 . REMOVAL .......................................................... 18
. I
BRAKE PEDAL ......................................................... 6. INSPECTION AFTER REMOVAL ...................... 18 .
Inspection and Adjustment ...................................... 6 . INSTALLATION .................................................. 18 .
INSPECTION ....................................................... 6. VACUUM LINES ...................................................... 19 . J
ADJUSTMENT ..................................................... 6 . Removal and Installation ....................................... 19 .
Removal and Installation ......................................... 7 . Inspection .............................................................. 20
.
REMOVAL ............................................................ 7
. VISUAL INSPECTION ........................................ 20 .
K
INSPECTION AFTER REMOVAL ........................ 7 . CHECK VALVE INSPECTION ............................ 20 .
INSTALLATION .................................................... 7 .
BRAKE FLUID ........................................................... 9
. CLZ25VD
Checking Brake Fluid Level .................................... 9 . L
Changing Brake Fluid .............................................. 9 . FRONT DISC BRAKE .............................................. 21 .
Bleeding Brake System ........................................... 9 . Component ............................................................ 21
.
BRAKE PIPING AND HOSE ................................... 10 . On-vehicle Service ................................................ 21 . M
Hydraulic Circuit .................................................... 10
. PAD WEAR INSPECTION .................................. 21 .
Front Brake Piping and Hose ................................ 10 . REMOVAL AND INSTALLATION OF BRAKE
REMOVAL .......................................................... 10
. PAD .................................................................... 22
.
INSTALLATION ...................................................11 . Removal and Installation of Caliper Assembly and
Rear Brake Piping and Hose ..................................11 . Disc Rotor .............................................................. 22
.
REMOVAL ...........................................................11
. REMOVAL .......................................................... 22.
INSTALLATION .................................................. 12 . INSTALLATION .................................................. 23 .
Inspection .............................................................. 13
. Disassembly and Assembly of Caliper Assembly ... 23
BRAKE MASTER CYLINDER ................................. 14 . DISASSEMBLY .................................................. 23 .
On-board Inspection .............................................. 14 . INSPECTION AFTER DISASSEMBLY ............... 24 .
LEAK INSPECTION ........................................... 14 . ASSEMBLY ........................................................ 25 .
Components .......................................................... 14
. Brake Burnishing Procedure .................................. 26 .
Removal and Installation ....................................... 14 .
REMOVAL .......................................................... 15
. CLZ25VE
FRONT DISC BRAKE .............................................. 27 .
Component ............................................................ 27
.

Revision: July 2005 BR-1 2006 Altima
On-board Inspection .............................................. 28 . REMOVAL AND INSTALLATION OF BRAKE
PAD WEAR INSPECTION .................................. 28 . PAD .....................................................................35
.
Removal and Installation of Brake Pad .................. 28 . Removal and Installation ........................................36 .
REMOVAL .......................................................... 28
. REMOVAL ...........................................................36 .
INSTALLATION ................................................... 28 . INSTALLATION ...................................................36 .
Removal and Installation of Caliper Assembly and Disassembly and Assembly ...................................37 .
Disc Rotor .............................................................. 30
. DISASSEMBLY ...................................................37 .
REMOVAL .......................................................... 30
. CALIPER INSPECTION ......................................38 .
INSTALLATION ................................................... 30 . ASSEMBLY .........................................................38 .
Disassembly and Assembly of Caliper Assembly ... 31 DISC ROTOR INSPECTION ..............................39 .
DISASSEMBLY .................................................. 31 . Brake Burnishing ....................................................40 .
CALIPER INSPECTION ..................................... 31 . DUAL PROPORTIONING VALVE ............................41 .
ASSEMBLY ........................................................ 32. Inspection ...............................................................41
.
DISC ROTOR INSPECTION .............................. 32 . SERVICE DATA AND SPECIFICATIONS (SDS) .....42 .
Brake Burnishing ................................................... 33
. General Specifications ...........................................42 .
REAR DISC BRAKE ................................................ 34 . Disc Brake ..............................................................42
.
Component ............................................................ 34
. Brake Pedal ...........................................................43
.
On-Vehicle Service ................................................ 35. Control Valve ..........................................................43
.
PAD WEAR INSPECTION .................................. 35 . Brake Booster ........................................................43.

Revision: July 2005 BR-2 2006 Altima
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS0045J

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. BR
Precautions for Brake System EFS0045K

q Always use new brake fluid. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS" . G
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean H
brake fluid.
q Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
system. I
q Use flare nut wrench when removing and installing brake
tube.
q Always tighten brake lines to specified torque when install- J
ing.
q Burnish the brake contact surfaces after refinishing or
replacing drums or rotors, after replacing pads or linings, K
or if a soft pedal occurs at very low mileage.
WARNING:
q Clean brake pads and shoes with a waste cloth, then wipe L
with a dust collector.
SBR686C

Revision: July 2005 BR-3 2006 Altima
PREPARATION

PREPARATION PFP:00002

Special Service Tool EFS004M6

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height mea-
surement tool

LFIA0227E

Commercial Service Tools EFS0045M

Tool name Description
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)

S-NT360

Brake fluid pressure gauge Measuring brake fluid pressure

NT151

Power tool Loosening nuts, bolts, and screws

PBIC0190E

PBIC0191E

Revision: July 2005 BR-4 2006 Altima
Symptom

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