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  HYBRID

                                                                                                                                                                    A




                                                                                   SECTION
                                                                             HYBRID BATTERY SYSTEM
                                                                                                             HBB                                                    B


                                                                                                                                                                    HBB


                                                                                                                                                                    D


                                                                                                                                                                    E
                                                                   CONTENTS
  BASIC INSPECTION ................................... 3
                                                  .                                P0A1F-123 ........................................................ 37            F
                                                                                     Description ..............................................................37
                                                                                                                                                           .
  DIAGNOSIS AND REPAIR WORKFLOW ......... 3
                                    .                                                DTC Logic ...............................................................37
                                                                                                                                                           .
    Work Flow ................................................................ 3
                                                                        .            Diagnosis Procedure ..............................................37  .        G
    Diagnostic Work Sheet ............................................. 4
                                                                        .
                                                                                   P0A7F-123 ........................................................ 39
  FUNCTION DIAGNOSIS .............................. 6
                                               .                                     Description ..............................................................39
                                                                                                                                                           .
                                                                                     DTC Logic ...............................................................39
                                                                                                                                                           .        H
  HYBRID BATTERY SYSTEM ............................ 6
                                               .                                     Diagnosis Procedure ..............................................39  .
    System Diagram ...................................................... 6
                                                                   .
    System Description .................................................. 7
                                                                   .               P0A80-123 ......................................................... 41            I
    Component Parts Location ..................................... 13
                                                                   .                 Description ..............................................................41
                                                                                                                                                           .
                                                                                     DTC Logic ...............................................................41
                                                                                                                                                           .
  COOLING FAN CONTROL FOR HV BAT-                                                    Diagnosis Procedure ..............................................41  .
  TERY .................................................................15
                                                                    .                                                                                               J
    System Diagram .................................................... 15
                                                                   .               P0A82-123 ......................................................... 43
    System Description ................................................ 15
                                                                   .                 Description ..............................................................43
                                                                                                                                                           .
    Component Parts Location ..................................... 16
                                                                   .                 DTC Logic ...............................................................43
                                                                                                                                                           .        K
                                                                                     Diagnosis Procedure ..............................................43  .
  AUXILIARY BATTERY CHARGING CON-
  TROL .................................................................18
                                                                    .              P0A84-123 ......................................................... 46
                                                                                     Description ..............................................................46
                                                                                                                                                           .        L
    System Diagram .................................................... 18
                                                                   .
    System Description ................................................ 18
                                                                   .                 DTC Logic ...............................................................46
                                                                                                                                                           .
    Component Parts Location ..................................... 19
                                                                   .                 Diagnosis Procedure ..............................................46  .
                                                                                                                                                                    M
  INVERTER ASSEMBLY CONTROL .................21
                                         .                                         P0A85-123 ......................................................... 52
    System Diagram .................................................... 21
                                                                   .                 Description ..............................................................52
                                                                                                                                                           .
    System Description ................................................ 21
                                                                   .                 DTC Logic ...............................................................52
                                                                                                                                                           .
                                                                                                                                                                    N
    Component Parts Location ..................................... 23
                                                                   .                 Diagnosis Procedure ..............................................52  .

  BOOST CONVERTER CONTROL ....................25
                                          .                                        P0A95-123 ......................................................... 55
    System Diagram .................................................... 25
                                                                   .                 Description ..............................................................55
                                                                                                                                                           .        O
    System Description ................................................ 25
                                                                   .                 DTC Logic ...............................................................55
                                                                                                                                                           .
    Component Parts Location ..................................... 27
                                                                   .                 Diagnosis Procedure ..............................................55  .

  BATTERY CONTROL .......................................29
                                                     .                             P0A9C-123 ........................................................ 57            P
    System Diagram .................................................... 29
                                                                   .                 Description ..............................................................57
                                                                                                                                                           .
    System Description ................................................ 29
                                                                   .                 DTC Logic ...............................................................57
                                                                                                                                                           .
    Component Parts Location ..................................... 35
                                                                   .                 Diagnosis Procedure ..............................................58  .

  COMPONENT DIAGNOSIS ........................ 37
                                           .                                       P0A9D-123, P0A9E-123 ................................... 60
                                                                                     Description ..............................................................60
                                                                                                                                                           .


Revision: May 2007                                                          HBB-1                                                      2007 Altima Hybrid
    DTC Logic .............................................................. 60
                                                                         .         BATTERY SMART UNIT .................................. 83
                                                                                                                                     .
    Diagnosis Procedure ............................................. 61 .           Reference Value .................................................... 83
                                                                                                                                                         .
                                                                                     Wiring Diagram ...................................................... 85
                                                                                                                                                         .
  P0AAC-123 ....................................................... 63
                                                                .                    DTC Index ............................................................. 89
                                                                                                                                                         .
    Description ............................................................. 63
                                                                          .
    DTC Logic .............................................................. 63
                                                                          .        PRECAUTION ............................................ 91
    Diagnosis Procedure ............................................. 63  .
                                                                                   PRECAUTIONS ................................................ 91
                                                                                                                                            .
  P0ABF-123, P0AC1-123, P0AC2-123 .............. 66
                                             .                                       General Precautions .............................................. 91      .
    Description ............................................................. 66
                                                                          .          Precautions For High-Voltage System ................... 92                 .
    DTC Logic .............................................................. 66
                                                                          .          Precautions for Inspecting the Hybrid Control Sys-
    Diagnosis Procedure ............................................. 67  .          tem ......................................................................... 92
                                                                                                                                                                .
                                                                                     Precautions for the Hybrid Control System Activa-
  P0AC0-123 ........................................................ 70
                                                                 .                   tion ......................................................................... 93
                                                                                                                                                                .
    Description ............................................................. 70
                                                                          .
                                                                                     Precaution for Supplemental Restraint System
    DTC Logic .............................................................. 70
                                                                          .          (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
    Diagnosis Procedure ............................................. 71  .          SIONER" ................................................................ 93.
  P0AFA-123 ....................................................... 72
                                                                .                    Precaution for Procedure without Cowl Top Cover... 94
    Description ............................................................. 72
                                                                          .          Precautions For Xenon Headlamp Service ............ 94                     .
    DTC Logic .............................................................. 72
                                                                          .
                                                                                   PREPARATION .......................................... 95
    Diagnosis Procedure ............................................. 72  .
                                                                                   PREPARATION ................................................ 95
                                                                                                                                            .
  P3011-123, P3012-123, P3013-123, P3014-
                                                                                     Commercial Service Tools ..................................... 95
                                                                                                                                                .
  123, P3015-123, P3016-123 ............................. 74
                                                      .
    Description ............................................................. 74
                                                                          .        REMOVAL AND INSTALLATION .............. 96
    DTC Logic .............................................................. 74
                                                                          .
    Diagnosis Procedure ............................................. 75  .        HV BATTERY ASSEMBLY .............................. 96
                                                                                                                                  .
                                                                                     Exploded View ....................................................... 96
                                                                                                                                                       .
  P3017-123, P3018-123, P3019-123, P3120-                                            Removal and Installation ........................................ 97
                                                                                                                                                       .
  123, P3021-123, P3022-123 ............................. 76
                                                      .
    Description ............................................................. 76
                                                                          .        BATTERY SMART UNIT ................................. 100
                                                                                                                                     .
    DTC Logic .............................................................. 76
                                                                          .          Exploded View ..................................................... 100
                                                                                                                                                       .
    Diagnosis Procedure ............................................. 77  .          Removal and Installation ...................................... 101
                                                                                                                                                       .

  P3023-123, P3024-123, P3025-123, P3026-                                          HV VEHICLE CONVERTER ............................ 102
                                                                                                                                  .
  123, P3027-123 ................................................. 78
                                                               .                     Exploded View ..................................................... 102
                                                                                                                                                       .
    Description ............................................................. 78
                                                                          .          Removal and Installation ...................................... 103
                                                                                                                                                       .
    DTC Logic .............................................................. 78
                                                                          .
    Diagnosis Procedure ............................................. 79  .
                                                                                   HV RELAY ASSEMBLY .................................. 104
                                                                                                                                     .
                                                                                     Exploded View ..................................................... 104
                                                                                                                                                       .
  P3105-123 ......................................................... 80
                                                                  .                  Removal and Installation ...................................... 105
                                                                                                                                                       .
    Description ............................................................. 80
                                                                          .
    DTC Logic .............................................................. 80
                                                                          .
                                                                                   HV BATTERY BLOWER MOTOR ................... 106
                                                                                                                            .
                                                                                     Exploded View ..................................................... 106
                                                                                                                                                       .
    Diagnosis Procedure ............................................. 80  .
                                                                                     Removal and Installation ...................................... 106
                                                                                                                                                       .
  ECU DIAGNOSIS ....................................... 83
                                                    .
                                                                                   AUXILIARY BATTERY .................................... 108
                                                                                                                                       .
                                                                                     Removal and Installation ...................................... 108
                                                                                                                                                   .




Revision: May 2007                                                          HBB-2                                                          2007 Altima Hybrid
                                DIAGNOSIS AND REPAIR WORKFLOW
  < BASIC INSPECTION >
  BASIC INSPECTION                                                                                                         A
  DIAGNOSIS AND REPAIR WORKFLOW
  Work Flow                                                                                      INFOID:0000000001503939
                                                                                                                           B

  DETAILED FLOW
  1.VEHICLE BROUGHT TO WORK SHOP                                                                                           HBB


                                                                                                                           D
           >> GO TO 2.
  2.CUSTOMER PROBLEM ANALYSIS
  Get the detailed information from the customer about the symptom (the condition and the environment when                 E
  the incident/malfunction occurred) using the "DIAGNOSTIC WORKSHEET".

           >> GO TO 3.                                                                                                     F
  3.CONNECT CONSULT-III TO THE DATA LINK CONNECTOR
  NOTE:                                                                                                                    G
  If the display on the CONSULT-III indicates a communication malfunction, inspect the data link connector.

           >> GO TO 4.                                                                                                     H
  4.CHECK DTC AND SAVE FREEZE FRAME DATA
  1.   Check DTC.
                                                                                                                            I
  2.   Perform the following procedure if DTC is displayed.
  -    Record DTC and freeze frame data.
  -    Study the relationship between the cause detected by DTC and the symptom described by the customer.
  3.   Check related service bulletins for information.                                                                    J
  4.   Clear DTC.

           >> GO TO 5.                                                                                                     K
  5.CONDUCT VISUAL INSPECTION
  Check the vehicle visually.                                                                                              L

           >> GO TO 6.
  6.CONFIRM THE SYMPTOM                                                                                                    M
  Try to confirm the symptom described by the customer.
  DIAGNOSIS WORK SHEET is useful to verify the incident.
  Verify relation between the symptom and the condition when the symptom is detected.                                      N
  NOTE:
  If the engine does not start, perform steps 7 to 8 first.
  Is the malfunction occur?                                                                                                O
    YES >> GO TO 8.
    NO      >> GO TO 7.
  7.DUPLICATE CONDITIONS THAT PRODUCE SYMPTOMS                                                                             P

  1. Drive the vehicle under the similar conditions to Freeze Frame Data for certain time.
  2. Check DTC.
  Is DTC detected?
    YES >> GO TO 8.
    NO    >> GO TO 9.


Revision: May 2007                                  HBB-3                                    2007 Altima Hybrid
                               DIAGNOSIS AND REPAIR WORKFLOW
  < BASIC INSPECTION >
  8.PERFORM DIAGNOSIS PROCEDURE
  Perform the diagnosis procedure related to displayed DTC.

           >> GO TO 12.
  9.CHECK HYBRID VEHICLE CONTROL ECU POWER SUPPLY CIRCUIT
  Perform the circuit inspection for the hybrid vehicle control ECU power supply circuit.
  Is malfunction confirmed?
    YES >> GO TO 11.
    NO     >> GO TO 10.
  10.CHECK INTERMITTENT INCIDENT
  Perform the trouble diagnosis for intermittent incident.

           >> GO TO 11.
  11.IDENTIFY PROBLEM
  Check the malfunctioning parts

           >> GO TO 12.
  12.ADJUST AND/OR REPAIR
  1.   Repair or replace the malfunctioning part.
  2.   Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
       ment.

           >> GO TO 13.
  13.CONDUCT CONFIRMATION TEST
  Perform the step again that the DTC or malfunction was confirmed in this procedure.

           >> INSPECTION END
  Diagnostic Work Sheet                                                                         INFOID:0000000001503940




  DESCRIPTION
  There are many operating conditions that lead to the malfunction of
  Hybrid vehicle control components. A good grasp of such conditions
  can make troubleshooting faster and more accurate.
  In general, each customer feels differently about a incident. It is
  important to fully understand the symptoms or conditions for a cus-
  tomer complaint.
  Utilize a diagnostic worksheet like the sample in order to organize all
  the information for troubleshooting.


                                                                                                          SEF907L




Revision: May 2007                                    HBB-4                                 2007 Altima Hybrid
                         DIAGNOSIS AND REPAIR WORKFLOW
  < BASIC INSPECTION >
  WORKSHEET SAMPLE
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                                                           JMCIA0171GB
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Revision: May 2007                   HBB-5               2007 Altima Hybrid
                           HYBRID BATTERY SYSTEM
  < FUNCTION DIAGNOSIS >
  FUNCTION DIAGNOSIS
  HYBRID BATTERY SYSTEM
  System Diagram                                       INFOID:0000000001503941




                                                     JMCIA0119GB




Revision: May 2007                 HBB-6           2007 Altima Hybrid
                                     HYBRID BATTERY SYSTEM
  < FUNCTION DIAGNOSIS >

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  System Description                                                                              INFOID:0000000001503942   M

  GENERAL
  



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