Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Altima 2006-2009 Approved TB Nissan Altima 2009 Hybrid BRC

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BRC


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BRAKES




                                                                                                           BRC
                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                 SECTION
                                                                           BRAKE CONTROL SYSTEM                                                                   C


                                                                                                                                                                  D


                                                                                                                                                                  E
                                                                 CONTENTS
                          VDC/TCS/ABS                                            ELECTRONICALLY CONTROLLED BRAKE                                        BRC
                                                                                 SYSTEM ............................................................ 14
BASIC INSPECTION ................................... 5
                                                .                                  System Diagram .....................................................14
                                                                                                                                                   .
                                                                                   System Description .................................................14
                                                                                                                                                   .              G
DIAGNOSIS AND REPAIR WORKFLOW ......... 5
                                  .                                                Component Parts Location .....................................15.
  Work Flow ................................................................ 5
                                                                      .
                                                                                   Component Description ..........................................17
                                                                                                                                                   .
INSPECTION AND ADJUSTMENT .................... 7
                                         .                                       ABS ................................................................... 20       H

PERFORM INITIALIZATION OF LINEAR SOLE-                                             System Diagram .....................................................20
                                                                                                                                                   .
NOID VALVE AND CALIBRATION ............................ 7         .                System Description .................................................20
                                                                                                                                                   .
 PERFORM INITIALIZATION OF LINEAR SOLE-                                            Component Parts Location .....................................21.              I
 NOID VALVE AND CALIBRATION : Description ...... 7                                 Component Description ..........................................23
                                                                                                                                                   .
 PERFORM INITIALIZATION OF LINEAR SOLE-
                                                                                 EBD ................................................................... 26
 NOID VALVE AND CALIBRATION : Special Re-                                                                                                                         J
                                                                                   System Diagram .....................................................26
                                                                                                                                                   .
 pair Requirement ...................................................... 7
                                                                  .
                                                                                   System Description .................................................26
                                                                                                                                                   .
PERFORM ZERO POINT OF YAW RATE/SIDE/                                               Component Parts Location .....................................27.
DECEL G SENSOR .................................................... 8
                                                             .                     Component Description ..........................................29
                                                                                                                                                   .              K
 PERFORM ZERO POINT OF YAW RATE/SIDE/
 DECEL G SENSOR : Description ............................ 8 .
                                                                                 TCS .................................................................... 32
                                                                                   System Diagram .....................................................32
                                                                                                                                                   .              L
 PERFORM ZERO POINT OF YAW RATE/SIDE/
 DECEL G SENSOR : Special Repair Requirement                                       System Description .................................................32
                                                                                                                                                   .
                                                             ...... 8              Component Parts Location .....................................33.
                                                                                   Component Description ..........................................35
                                                                                                                                                   .
                                                                                                                                                                  M
PERFORM ADJUSTMENT OF STROKE SENSOR 9                            ......
 PERFORM ADJUSTMENT OF STROKE SEN-                                               VDC ................................................................... 38
 SOR : Description .................................................... 9
                                                                 .                 System Diagram .....................................................38
                                                                                                                                                   .
 PERFORM ADJUSTMENT OF STROKE SEN-                                                 System Description .................................................38
                                                                                                                                                   .              N
 SOR : Special Repair Requirement ......................... 9    .                 Component Parts Location .....................................39.
                                                                                   Component Description ..........................................41
                                                                                                                                                   .
PERFORM ZERO POINT OF STEERING ANGLE
                                                                                 INSPECTION MODE ......................................... 44                     O
SENSOR ..................................................................... 9
                                                                      .
 PERFORM ZERO POINT OF STEERING ANGLE                                              System Description .................................................44
                                                                                                                                                   .
 SENSOR : Description ............................................. 9 .
                                                                                 DIAGNOSIS SYSTEM (VDC/TCS/ABS CON-                                               P
 PERFORM ZERO POINT OF STEERING ANGLE
 SENSOR : Special Repair Requirement .................. 9             .
                                                                                 TROL UNIT) ...................................................... 45
                                                                                   CONSULT-III Function ...........................................45
                                                                                                                                               .
BASIC INSPECTION .........................................11
                                                      .
  TEST MODE PROCEDURE .................................. 11
                                                    .                            COMPONENT DIAGNOSIS ........................ 57
                                                                                                                          .

FUNCTION DIAGNOSIS ............................. 14
                                             .                                   C0200, C0205, C1271, C1272 .......................... 57
                                                                                   Description ..............................................................57
                                                                                                                                                         .


Revision: July 2008                                                       BRC-1                                                      2009 Altima Hybrid
  DTC Logic .............................................................. 57
                                                                       .           Description ............................................................. 95
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 58 .           DTC Logic .............................................................. 95
                                                                                                                                                         .
  Special Repair Requirement .................................. 61     .           Diagnosis Procedure .............................................. 95 .
                                                                                   Special Repair Requirement .................................. 98      .
C0210, C0215, C1273, C1274 .......................... 62
                                                  .
  Description ............................................................. 62
                                                                        .        C1252, C1253 ................................................... 99
                                                                                                                                              .
  DTC Logic .............................................................. 62
                                                                        .          Description ............................................................. 99
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 62  .          DTC Logic .............................................................. 99
                                                                                                                                                         .
  Special Repair Requirement .................................. 67      .          Diagnosis Procedure .............................................. 99 .
                                                                                   Special Repair Requirement ................................ 103       .
C0371, C1234, C1232, C1243, C1244, C1245,
C1279, C1381 ................................................... 68
                                                             .                   C1256 ............................................................... 105
                                                                                                                                                    .
  Description ............................................................. 68
                                                                        .          Description ........................................................... 105
                                                                                                                                                         .
  DTC Logic .............................................................. 68
                                                                        .          DTC Logic ............................................................ 105
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 68  .          Diagnosis Procedure ............................................ 105  .
  Special Repair Requirement .................................. 70      .          Special Repair Requirement ................................ 106       .

C1155 ................................................................ 71
                                                                   .             C1259, C1310 .................................................. 108
                                                                                                                                              .
  Description ............................................................. 71
                                                                        .          Description ........................................................... 108
                                                                                                                                                         .
  DTC Logic .............................................................. 71
                                                                        .          DTC Logic ............................................................ 108
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 71  .          Diagnosis Procedure ............................................ 108  .
  Special Repair Requirement .................................. 72      .          Special Repair Requirement ................................ 108       .

C11A0, C1336 ................................................... 73
                                                             .                   C1290 ............................................................... 109
                                                                                                                                                    .
  Description ............................................................. 73
                                                                        .          Description ........................................................... 109
                                                                                                                                                         .
  DTC Logic .............................................................. 73
                                                                        .          DTC Logic ............................................................ 109
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 73  .          Diagnosis Procedure ............................................ 109  .
  Special Repair Requirement .................................. 74      .          Special Repair Requirement ................................ 110       .

C1231 ................................................................ 75
                                                                   .             C1300 ............................................................... 111
                                                                                                                                                    .
  Description ............................................................. 75
                                                                        .          Description ........................................................... 111
                                                                                                                                                         .
  DTC Logic .............................................................. 75
                                                                        .          DTC Logic ............................................................ 111
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 75  .          Diagnosis Procedure ............................................ 111  .
  Special Repair Requirement .................................. 76      .          Special Repair Requirement ................................ 111       .

C1235, C1236, C1238, C1239, C1275, C1276,                                        C1311, C1312, C1313, C1314 ......................... 112
                                                                                                                                   .
C1277, C1278 ................................................... 77
                                                             .                     Description ........................................................... 112
                                                                                                                                                         .
  Description ............................................................. 77
                                                                        .          DTC Logic ............................................................ 112
                                                                                                                                                         .
  DTC Logic .............................................................. 77
                                                                        .          Diagnosis Procedure ............................................ 112  .
  Diagnosis Procedure ............................................. 77  .          Special Repair Requirement ................................ 114       .
  Special Repair Requirement .................................. 82      .
                                                                                 C1315, C1316, C1352, C1353, C1354, C1355,
C1241, C1242 ................................................... 83
                                                             .                   C1356, C1357, C1358, C1359 ......................... 115
                                                                                                                                   .
  Description ............................................................. 83
                                                                        .          Description ........................................................... 115
                                                                                                                                                         .
  DTC Logic .............................................................. 83
                                                                        .          DTC Logic ............................................................ 115
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 84  .          Diagnosis Procedure ............................................ 116  .
  Special Repair Requirement .................................. 85      .          Special Repair Requirement ................................ 119       .

C1246, C1281, C1364 ....................................... 86
                                                        .                        C1319 ............................................................... 120
                                                                                                                                                    .
  Description ............................................................. 86
                                                                        .          Description ........................................................... 120
                                                                                                                                                         .
  DTC Logic .............................................................. 86
                                                                        .          DTC Logic ............................................................ 120
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 88  .          Diagnosis Procedure ............................................ 120  .
  Special Repair Requirement .................................. 90      .          Special Repair Requirement ................................ 121       .

C1247, C1346, C1392 ....................................... 91
                                                        .                        C1341, C1342, C1343, C1344 ......................... 122
                                                                                                                                   .
  Description ............................................................. 91
                                                                        .          Description ........................................................... 122
                                                                                                                                                         .
  DTC Logic .............................................................. 91
                                                                        .          DTC Logic ............................................................ 122
                                                                                                                                                         .
  Diagnosis Procedure ............................................. 91  .          Diagnosis Procedure ............................................ 122  .
  Special Repair Requirement .................................. 94      .          Special Repair Requirement ................................ 124       .

C1249 ................................................................ 95
                                                                   .             C1345, C1368 .................................................. 126
                                                                                                                                              .

Revision: July 2008                                                       BRC-2                                                       2009 Altima Hybrid
  Description ........................................................... 126
                                                                       .          Description ............................................................ 176
                                                                                                                                                        .
  DTC Logic ............................................................ 126
                                                                       .          Diagnosis Procedure ............................................ 176  .            A
  Diagnosis Procedure ............................................ 126 .
  Special Repair Requirement ................................ 127      .        BRAKE WARNING LAMP REMAINS ON ...... 177
                                                                                  Description ............................................................ 177
                                                                                                                                                        .
C1365 .............................................................. 128
                                                                  .               Diagnosis Procedure ............................................ 177  .            B
  Description ........................................................... 128
                                                                       .
  DTC Logic ............................................................ 128
                                                                       .        BRAKE WARNING LAMP DOES NOT COME
  Diagnosis Procedure ............................................ 128 .        ON ................................................................... 181           C
  Special Repair Requirement ................................ 129      .          Description ............................................................ 181
                                                                                                                                                        .
                                                                                  Diagnosis Procedure ............................................ 181  .
C1377 .............................................................. 131
                                                                  .
                                                                                ELECTRONICALLY CONTROLLED BRAKE                                                      D
  Description ........................................................... 131
                                                                       .
  DTC Logic ............................................................ 131
                                                                       .        WARNING LAMP REMAINS ON .................... 182
  Diagnosis Procedure ............................................ 131 .          Description ............................................................ 182
                                                                                                                                                        .
  Special Repair Requirement ................................ 134      .          Diagnosis Procedure ............................................ 182  .            E

C1378 .............................................................. 135
                                                                  .             ELECTRONICALLY CONTROLLED BRAKE
  Description ........................................................... 135
                                                                       .        WARNING LAMP DOES NOT COME ON ...... 183 BRC
  DTC Logic ............................................................ 135
                                                                       .          Description ............................................................ 183
                                                                                                                                                        .
  Diagnosis Procedure ............................................ 135 .          Diagnosis Procedure ............................................ 183  .
  Special Repair Requirement ................................ 137      .
                                                                                SLIP INDICATOR LAMP REMAINS ON ......... 185                                         G
C1391 .............................................................. 138
                                                                  .               Description ............................................................ 185
                                                                                                                                                        .
  Description ........................................................... 138
                                                                       .          Diagnosis Procedure ............................................ 185  .
  DTC Logic ............................................................ 138
                                                                       .                                                                                             H
  Diagnosis Procedure ............................................ 138 .        SLIP INDICATOR LAMP DOES NOT COME
  Special Repair Requirement ................................ 139      .        ON ................................................................... 186
                                                                                  Description ............................................................ 186
                                                                                                                                                        .
U0073, U0123, U0124, U0126, U0293 ............ 140
                                            .                                     Diagnosis Procedure ............................................ 186  .            I
  Description ........................................................... 140
                                                                       .
  DTC Logic ............................................................ 140
                                                                       .        BRAKE WARNING BUZZER CIRCUIT .......... 187
  Diagnosis Procedure ............................................ 141 .          Description ............................................................ 187
                                                                                                                                                        .            J
                                                                                  Diagnosis Procedure ............................................ 187  .
ECU DIAGNOSIS ...................................... 143
                                                   .
                                                                                PRECAUTION ........................................... 189
                                                                                                                                     .
ABS ACTUATOR AND ELECTRIC UNIT                                                                                                                                       K
(CONTROL UNIT) ........................................... 143
                                                        .                       PRECAUTIONS ............................................... 189
  Reference Value .................................................. 143
                                                                      .           Precaution for Supplemental Restraint System
  Wiring Diagram - BRAKE CONTROL SYSTEM -.. 148                                   (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                            L
  DTC Index ............................................................ 163
                                                                      .           SIONER" .............................................................. 189.
                                                                                  Precautions For High-Voltage System ................. 189                 .
SYMPTOM DIAGNOSIS ........................... 170
                                            .                                     Precautions for Inspecting the Hybrid Control Sys-
                                                                                  tem ........................................................................ 189
                                                                                                                                                            .        M
VDC/TCS/ABS SYMPTOMS ........................... 170
                                              .                                   Electronically Controlled Brake System ................ 190               .
  Symptom Table .................................................... 170
                                                                  .
                                                                                PREPARATION ........................................ 192
                                                                                                                                   .                                 N
ABS WARNING LAMP REMAINS ON ............ 172
                                      .
  Description ........................................................... 172
                                                                       .        PREPARATION ............................................... 192
  Diagnosis Procedure ............................................ 172 .          Special Service Tool ............................................. 192
                                                                                                                                                  .
                                                                                  Commercial Service Tool ..................................... 192
                                                                                                                                                  .                  O
ABS WARNING LAMP DOES NOT COME ON
                                 .. 174                                         ON-VEHICLE MAINTENANCE ................. 193
                                                                                                                       .
  Description ........................................................... 174
                                                                       .                                                                                             P
  Diagnosis Procedure ............................................ 174 .        BRAKE ECU ................................................... 193
                                                                                  Inspection ............................................................. 193
                                                                                                                                                        .
VDC WARNING LAMP REMAINS ON ............ 175
                                      .
  Description ........................................................... 175
                                                                       .        BRAKE ACTUATOR ....................................... 194
  Diagnosis Procedure ............................................ 175 .          Inspection ............................................................. 194
                                                                                                                                                        .

VDC WARNING LAMP DOES NOT COME ON                                               WHEEL SENSOR ............................................ 195
                                 .. 176                                           Inspection ............................................................. 195
                                                                                                                                                        .

Revision: July 2008                                                      BRC-3                                                         2009 Altima Hybrid
ABS RELAY NO. 1 AND NO. 2 ...................... 196
                                               .                                 YAW RATE/SIDE/DECEL G SENSOR ........... 205
                                                                                                                       .
  Inspection .............................................................196
                                                                        .          Removal and Installation ...................................... 205
                                                                                                                                                 .

ABS MOTOR RELAY NO. 1 AND NO. 2 ........ 197
                                       .                                         STEERING ANGLE SENSOR ......................... 206
                                                                                                                              .
  Inspection .............................................................197
                                                                        .          Removal and Installation ...................................... 206
                                                                                                                                                 .

ON-VEHICLE REPAIR .............................. 198
                                              .                                  BRAKE WARNING BUZZER .......................... 207
                                                                                                                              .
                                                                                   Removal and Installation ...................................... 207
                                                                                                                                                 .
BRAKE ECU ................................................... 198
                                                            .
  Exploded View ......................................................198
                                                                    .            CAPACITOR .................................................... 208
                                                                                                                                             .
  Removal and Installation ......................................198.              Exploded View ..................................................... 208
                                                                                                                                                     .
                                                                                   Removal and Installation ...................................... 208
                                                                                                                                                     .
BRAKE ACTUATOR ...................................... 200
                                                    .
  Exploded View ......................................................200.       BRAKE STROKE SENSOR ............................ 209
                                                                                                                               .
  Removal and Installation ......................................200     .         Exploded View ..................................................... 209
                                                                                                                                                     .
  Disposal ................................................................201
                                                                         .         Removal and Installation ...................................... 209
                                                                                                                                                     .

WHEEL SENSOR ........................................... 202
                                                       .                         BRAKE SIMULATOR ...................................... 210
                                                                                                                                     .
  Exploded View ......................................................202
                                                                    .              Exploded View ..................................................... 210
                                                                                                                                                     .
  Removal and Installation ......................................202.              Removal and Installation ...................................... 210
                                                                                                                                                     .
                                                                                   Disassembly and Assembly ................................. 211    .
SENSOR ROTOR ........................................... 204
                                                       .
  Removal and Installation ......................................204
                                                               .




Revision: July 2008                                                       BRC-4                                                   2009 Altima Hybrid
                               DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                                               [VDC/TCS/ABS]

BASIC INSPECTION                                                                                                  A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                                               INFOID:0000000004212603
                                                                                                                  B
NOTE:
*: Use the CONSULT-III.
                                                                                                                  C
1.VEHICLE BROUGHT TO WORKSHOP
Vehicle brought to workshop.
                                                                                                                  D
          >> GO TO 2.
2.CUSTOMER PROBLEM ANALYSIS                                                                                       E
Interview the customer and confirm the trouble.

          >> GO TO 3.                                                                                             BRC
3.CHECK DTC AND FREEZE FRAME DATA*
1. Check and record a DTC and Freeze Frame Data.
2. Clear the DTC and Freeze Frame Data.                                                                           G
3. Reconfirm the DTC.
-    Reconfirm the DTC based on the recorded DTC and Freeze Frame Data.
  NOTE:                                                                                                           H
  If any of the DTCs U0123, U0124, U0126, and U0293 is output together with a CAN communication DTC,
     first check the appropriate sensor for a momentary open circuit.
                                                                                                                   I
                           Condition                       Proceed to
 DTC is output.                                                A
 DTC is not output (Problem symptom does not occur).           B                                                  J
 DTC is not output (Problem symptom occurs).                   C

                                                                                                                  K
 A        >> GO TO 4.
 B        >> GO TO 5.
 C        >> GO TO 6.
                                                                                                                  L
4.DIAGNOSTIC TROUBLE CODE CHART
Proceed to Diagnostic Trouble Code Chart.
                                                                                                                  M
          >> GO TO 7.
5.SYMPTOM SIMULATION                                                                                              N
Proceed to Diagnostic System.

          >> GO TO 6.                                                                                             O
6.PROBLEM SYMPTOM TABLE
Proceed to Problem Symptom Table.
                                                                                                                  P

          >> GO TO 7.
7.CIRCUIT INSPECTION*
Circuit inspection.

          >> GO TO 8.
Revision: July 2008                                    BRC-5                        2009 Altima Hybrid
                             DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                         [VDC/TCS/ABS]

8.IDENTIFICATION OF PROBLEM
Identification of problem.

          >> GO TO 9.
9.REPAIR OR REPALCEMENT
Repair or replacement.

          >> GO TO 10.
10.CONFIRMATION TEST*
Confirmation test.

          >> END




Revision: July 2008                      BRC-6               2009 Altima Hybrid
                                      INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >                                                                                        [VDC/TCS/ABS]
INSPECTION AND ADJUSTMENT
                                                                                                                                            A
PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION
PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION :
                                                                                                                                            B
Description                                                                                                       INFOID:0000000004212604



Perform initialization of linear solenoid valve and calibration when the brake ECU, brake actuator or brake
stroke sensor is replaced. Follow the procedure to perform initialization.                                                                  C
NOTE:



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