Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Altima 2000-2005 Approved Nissan Altima 2002 CL
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download CL documenatation <<
Text preview - extract from the document
C TRANSMISSION/TRANSAXLE
A
SECTION CL CLUTCH
B
CL
D
E
CONTENTS
PRECAUTIONS ......................................................... 2
. INSTALLATION .................................................. 10 . F
Precautions ............................................................. 2
. Disassembly and Assembly ................................... 10 .
PREPARATION .......................................................... 3
. DISASSEMBLY .................................................. 10 .
Special Service Tools .............................................. 3
. INSPECTION AFTER DISASSEMBLY ............... 11 . G
Commercial Service Tools ....................................... 3 . ASSEMBLY ........................................................ 11
.
NOISE, VIBRATION, AND HARSHNESS (NVH) CLUTCH PIPING ...................................................... 12
.
TROUBLESHOOTING ............................................... 4 . Removal and Installation ....................................... 12 .
H
NVH TROUBLESHOOTING CHART ...................... 4 . REMOVAL .......................................................... 12
.
CLUTCH PEDAL ....................................................... 5
. INSTALLATION .................................................. 12 .
Components ............................................................ 5
. CLUTCH RELEASE MECHANISM .......................... 13 .
On-vehicle Inspection and Adjustment .................... 6 . Removal and Installation ....................................... 13 . I
Removal and Installation ......................................... 6. REMOVAL .......................................................... 13
.
INSPECTION AFTER REMOVAL ........................ 6 . INSPECTION AFTER REMOVAL ...................... 13 .
CLUTCH FLUID ......................................................... 7
. INSTALLATION .................................................. 13 . J
Air Bleeding Procedure ........................................... 7. CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 15 ...
CLUTCH MASTER CYLINDER ................................. 8 . Removal and Installation ....................................... 15 .
Removal and Installation ......................................... 8. REMOVAL .......................................................... 15
.
K
REMOVAL ............................................................ 8
. INSTALLATION .................................................. 15 .
INSTALLATION .................................................... 8
. Inspection and Adjustment after Removal ............. 15 .
Disassembly and Assembly .................................... 9 . CLUTCH DISC ................................................... 15 .
DISASSEMBLY .................................................... 9. CLUTCH COVER ............................................... 16 . L
INSPECTION AFTER DISASSEMBLY ................ 9 . FLYWHEEL ........................................................ 16
.
ASSEMBLY .......................................................... 9
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 17 .
OPERATING CYLINDER ......................................... 10 . Clutch Control System ........................................... 17 . M
Removal and Installation ....................................... 10 . Clutch Master Cylinder .......................................... 17 .
REMOVAL .......................................................... 10
. Clutch Operating Cylinder ..................................... 17 .
Clutch Disc ............................................................ 17
.
Clutch Cover .......................................................... 17
.
Clutch Pedal .......................................................... 17
.
CL-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions ECS004P9
q Recommended fluid is brake fluid "DOT 3".
q Never reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q When removing and installing clutch piping, use Tool.
q Use new brake fluid to clean or wash all parts of master cyl-
inder and operating cylinder.
q Never use mineral oils such as gasoline or kerosene. It will
ruin the rubber parts of the hydraulic system.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not SBR686C
use compressed air.
CL-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ECS004PA
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST20630000 Installing clutch cover and clutch disc
(J26366) a: 15.8 mm (0.622 in) dia. CL
Clutch aligning bar b: 22.9 mm (0.902 in) dia.
c: 45.0 mm (1.772 in)
D
NT405
ST20050240 Adjusting unevenness of diaphragm spring of E
( -- ) clutch cover
Diaphragm spring adjusting wrench a: 150 mm (5.91 in)
b: 25 mm (0.98 in)
F
NT404
G
KV32101000 Removing and installing spring pin
(J25689-A) a: 4 mm (0.16 in) dia.
Pin punch
H
NT410 I
Commercial Service Tools ECS004PB
Tool name Description J
1 Flare nut crowfoot Removing and installing clutch piping
2 Torque wrench a: 10 mm (0.39 in)
K
L
NT360
Power tool Loosening bolts and nuts
M
PBIC0190E
CL-3
Symptom
Reference page
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
SUSPECTED PARTS (Possible cause)
Clutch does not disengage
CLUTCH PEDAL (Inspection and adjustment) CL-6
1
1
CLUTCH LINE (Air in line) CL-7
2
1
tion. If necessary, repair or replace these parts.
MASTER CYLINDER PISTON CUP (Damaged) CL-9
3
2
NVH TROUBLESHOOTING CHART
OPERATING CYLINDER PISTON CUP (Damaged) CL-11
4
2
EM-63, "Removal and Installation" (QR25DE),
ENGINE MOUNTING (Loose)
1
EC-1009, "Diagnostic Procedure" (VQ35DE)
CL-4
RELEASE BEARING (Worn, dirty or damaged) CL-13
1
CLUTCH DISC (Out of true) CL-15
5
CLUTCH DISC (Runout is excessive) CL-15
5
2
CLUTCH DISC (Lining broken) CL-15
5
CLUTCH DISC (Dirty or burned) CL-15
5
CLUTCH DISC (Oily) CL-15
5
2
2
CLUTCH DISC (Worn out) CL-15
2
2
CLUTCH DISC (Hardened) CL-15
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
CLUTCH DISC (Lack of spline grease) CL-15
5
DIAPHRAGM SPRING (Damaged) CL-16
6
3
DIAPHRAGM SPRING (Out of tip alignment) CL-16
6
2
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PRESSURE PLATE (Distortion) CL-16
7
4
FLYWHEEL (Distortion) CL-16, "FLYWHEEL"
5
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
PFP:00003
ECS004PC
CLUTCH PEDAL
CLUTCH PEDAL PFP:46540
A
Components ECS004PD
B
CL
D
E
F
G
H
I
J
K
L
M
LCIA0028E
1. Clutch pedal bracket 2. ASCD clutch switch 3. Clutch interlock switch
4. Clutch pedal 5. Bushing 6. Clevis pin
7. Assist spring 8. Stopper rubber 9. Bushing
10. Clutch master cylinder 11. Nipple 12. Snap pin
13. Seal 14. Clevis 15. Reservoir cap
16. Hose 17. Reservoir tank 18. Clutch disc
19. Clutch cover 20. Withdrawal lever 21. Clutch lever
22. Spring pin 23. Release bearing 24. Operating cylinder
25. Clutch hose 26. Spacer 27. Holder
CL-5
CLUTCH PEDAL
On-vehicle Inspection and Adjustment ECS004PE
1. Check to see if the clutch pedal clevis pin floats freely in the bore
of the clutch pedal. It should not be bound by the clevis or clutch
pedal.
a. If the pin is not free, check that the ASCD switch or pedal stop-
per bolt is not applying pressure to the clutch pedal causing the
pin to bind. To adjust, loosen the ASCD switch or pedal stopper
bolt lock nut and turn the ASCD switch or pedal stopper bolt.
b. Tighten the lock nut.
c. Verify that the clutch pedal clevis pin floats freely in the bore of
the clutch pedal. It should not be bound by the clevis or clutch
pedal.
d. If the pin is still not free, remove the pin and check for deforma-
tion or damage. Replace the pin if necessary. Leave the pin
removed for step 2.
2. Check the clutch pedal stroke for free range of movement.
a. With the clutch pedal clevis pin removed, manually move the
pedal up and down to determine if it moves freely.
b. If any sticking is noted, replace the related parts (clutch pedal,
pedal bracket, assist spring, bushing, etc.). Reassemble the
pedal and re-verify that the clevis pin floats freely in the bore of
the pedal.
WCIA0146E
3. Adjust the clearance "C" while fully depressing the clutch pedal
(with the clutch interlock switch) as shown.
Clearance "C" : 0.1 - 1.0 mm (0.004 - 0.039 in)
4. Check the clutch hydraulic system components (clutch master
cylinder, clutch operating cylinder, Clutch withdrawal lever,
clutch release bearing, etc.) for sticking or binding.
a. If any sticking or binding is noted, repair or replace the related
parts as necessary.
b. If any hydraulic system repair was necessary, bleed the clutch
hydraulic system. Refer to CL-7, "Air Bleeding Procedure" .
NOTE:
Do not use a vacuum assist or any other type of power bleeder
on this system. Use of a vacuum assist or power bleeder will not
purge all of the air from the system.
SCL800
Removal and Installation ECS004PF
Refer to CL-5, "Components" .
INSPECTION AFTER REMOVAL
q Inspect for clutch bending, damage and welding cracks. Replace if necessary.
q Make sure that the assist spring and return spring have not lost their spring. Replace if necessary.
CL-6
CLUTCH FLUID
CLUTCH FLUID PFP:00017
A
Air Bleeding Procedure ECS004PG
NOTE:
Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or B
power bleeder will not purge all of the air from the system.
q Bleed air according to the following procedure.
q Carefully monitor fluid level at reservoir tank during bleeding operation. CL
q When bleeding the air from the clutch fluid, first bleed the air from the operating cylinder air bleed valve
and then from the bleed connector air bleed valve.
1. Top off reservoir with new recommended brake fluid. D
2. Connect a transparent vinyl tube to the air bleeder valve on the
clutch operating cylinder.
3. Fully depress the clutch pedal several times. E
4. With clutch pedal depressed, open the bleeder valve to release
air.
5. Close the bleeder valve. F
G
WCIA0018E
6. Repeat steps 3 through 5 until clear brake fluid comes out of the air bleeder valve. H
Air bleeder valve tightening torque : 5.9 - 9.8 N◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo