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F BRAKES

SECTION
PARKING BRAKE SYSTEM
PB B

E
CONTENTS
PARKING BRAKE SYSTEM ..................................... 2 . REMOVAL ............................................................ 5
. PB
Components ............................................................ 2
. INSTALLATION .................................................... 5 .
Removal and Installation ......................................... 2 . SHOE CLEARANCE ADJUSTMENT ................... 6 .
REMOVAL ............................................................ 2
. Inspection ................................................................ 6
. G
INSTALLATION .................................................... 3 . Breaking-in Drum and Lining ................................... 6 .
Inspection ................................................................ 3
. SERVICE DATA AND SPECIFICATIONS (SDS) ....... 7 .
Adjustment .............................................................. 3
. Parking Brake Control ............................................. 7 .
H
PARKING BRAKE SHOE .......................................... 5 . Parking Drum Brake ................................................ 7 .
Removal and Installation ......................................... 5 .

PB-1
PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM PFP:36010

Components EFS002OB

WFIA0079E

Removal and Installation EFS002OC

REMOVAL
1. Remove center console. Refer to IP-10, "Removal and Installation" .
2. Disconnect warning lamp connector.
3. Remove all parking brake cable mounting nuts and bolts, loosen
and remove adjusting nut.

LFIA0092E

4. Remove the rear brake rotor. Refer to BR-28, "Removal and Installation" .

PB-2
PARKING BRAKE SYSTEM

5. Remove the lock plate mounting bolt.
6. Remove the pin, then the parking brake cable. A

G
LFIA0093E

INSTALLATION
Installation is in the reverse order of removal. H
q Adjust the parking brake cable. Refer to PB-3, "Adjustment" .
Inspection EFS002OD
I
q Check control lever for wear or other damage. Replace if necessary.
q Check wires for discontinuity or deterioration. Replace if necessary.
q Check warning lamp and switch. Replace if necessary. J
q Check parts at each connecting portion and, if found deformed or damaged, replace.
q Check if the control lever stroke is within specification. Refer to PB-3, "Adjustment" .
K
Adjustment EFS002OE

1. Fully engage the control lever.
2. Loosen the parking brake cable adjusting nut and fully release L
the control lever.
3. Adjust clearance of the rear parking brake shoes. Refer to PB-
6, "SHOE CLEARANCE ADJUSTMENT" . M
4. Depress the brake pedal fully more than five times.
5. Make sure that no drag exists while rotating the rear wheels.
6. Operate control lever 10 times or more with a full stroke [216
mm (8.5 in)].
7. Adjust control lever by turning adjusting nut.
8. Pull control lever with specified amount of force. Check control LFIA0094E

lever stroke and ensure smooth operation.
Lever stroke (num- :7-8
ber of notches)
Force : 196 N (20 kgf, 44 lbf)
9. After adjustment, check the following points.

PB-3
PARKING BRAKE SYSTEM

q There is no drag when control lever is being released.
q Toggle lever returns to stopper when parking brake lever is
released.

LFIA0095E

PB-4
PARKING BRAKE SHOE

PARKING BRAKE SHOE PFP:44060
A
Removal and Installation EFS002OF

REMOVAL
WARNING: B
Clean brakes with a vacuum dust collector to minimize the hazard of airborne particles or other mate-
rials.
1. Remove the wheel and remove the brake rotor with the parking brake lever completely disengaged.
C
2. If the brake rotor cannot be removed, remove as follows:
a. Secure the brake rotor with the wheel nut and remove the
adjuster hole plug.
D
b. Insert a flat-bladed screwdriver through the plug opening and
rotate the star wheel on the adjuster assembly in the direction as
shown to retract the parking brake shoes.
E
3. Remove the parking brake shoe springs.
4. Remove the parking brake shoes and adjuster.
PB

WFIA0018E

INSTALLATION G
Installation is in the reverse order of removal noting the following:
q Apply brake grease to the contact areas shown. Refer to MA-12,
"RECOMMENDED FLUIDS AND LUBRICANTS" . H

WFIA0019E
K
q Install the parking brake shoe springs as shown.
L

LFIA0090E

q The orientation of the adjuster is different from left to right.
Assemble the adjuster so that the threaded part is expanded
when rotating it to the direction as shown. Completely retract the
adjuster to assemble. When disassembling the adjuster, apply
brake grease to the threads.
q After installing parking brake shoes and rotor, adjust the parking
brake. Refer to PB-6, "SHOE CLEARANCE ADJUSTMENT" .

WFIA0021E

PB-5
PARKING BRAKE SHOE

SHOE CLEARANCE ADJUSTMENT
1. Make sure the parking brake control lever is fully released and parking brake cable adjusting nut is loos-
ened.
2. Remove the adjuster hole plug installed on the rotor. Using a
screwdriver, turn the adjuster as shown in the figure until the
rotor is locked. After locking, turn the adjuster in the opposite
direction 5 or 6 notches.
3. Rotate the rotor as shown to make sure that there is no drag.
Install the adjuster hole plug.
4. After adjusting the clearance of the rear shoes, adjust the park-
ing brake cable. Refer to PB-3, "Adjustment" .
q After replacing the shoes or the brake rotor or if the parking
brake does not function well, carry out the break-in procedure.
Refer to PB-6, "Breaking-in Drum and Lining" . SBR046C

Inspection EFS002OG

q Visually inspect the lining for abnormal wear, damage and peeling.
q Using a micrometer, measure the thickness "A" of the lining.
Standard lining thickness : 3.2 mm (0.126 in)
Lining wear limit "A" : 1.5 mm (0.059 in)
q Visually inspect the inside of the drum for abnormal wear, dam-
age and cracks. Using a pair of vernier calipers, measure the
inside diameter of the drum.
Standard inner diameter : 172.0 mm (6.77 in)
Maximum inner diameter : 173.0 mm (6.81 in)
SBR021A

CAUTION:
If necessary, remove the parking brake shoe and check as follows.
q Check the shoe sliding surface for abnormal wear and damage.
q Check the anchor pin for abnormal wear and corrosion.
q Check the return springs for sagging.
q Check the adjuster for rough operation.
Breaking-in Drum and Lining EFS002OH

CAUTION:
Do not carry out the break-in procedure excessively. Doing so may cause uneven or premature wear
of the brake shoe lining.
When new parking brake shoes or brake rotors are installed or when parking brake performance is poor, per-
form the following break-in procedure.
1. Drive the unloaded vehicle on a safe, level and dry road.
2. Pull the parking brake control lever with a force of 147 N (15 kg, 33 lb).
3. While pulling the lever, continue to drive the vehicle forward 100 meters (328 ft) at approximately 35 km/h
(22 MPH).
4. Allow the parking brake to cool down for approximately five minutes.
5. Release the parking brake control lever and drive the vehicle under normal conditions for two minutes to
cool down the parking brake.
6. Repeat steps 1 through 5 three times and repeat just step 5 once more.
7. After performing the break-in procedure, check the stroke of the parking brake control lever. If it is out of
specification, adjust again. Refer to PB-3, "Adjustment" .

PB-6
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Parking Brake Control EFS002OI

Control type Hand lever
Number of notches [under force of 196 N (20 kg, 44 lb)] 7-8 B
Number of notches when warning lamp switch comes on 1

Parking Drum Brake EFS002OJ C
Type DS17HF
Standard thickness (new) 3.2 mm (0.126 in)
Brake lining D
Wear limit thickness 1.5 mm (0.059 in)
Standard inner diameter (new) 172 mm (6.77 in)
Drum (disc)
Wear limit of inner diameter 173 mm (6.81 in) E

PB-7
SERVICE DATA AND SPECIFICATIONS (SDS)

PB-8

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