Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2003 FSU
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E SUSPENSION
A
B
SECTION
FRONT SUSPENSION C
D
FSU
CONTENTS
PRECAUTIONS ......................................................... 2 . STABILIZER BAR .................................................... 20 . F
Precautions ............................................................. 2
. Removal ................................................................ 20
.
PREPARATION .......................................................... 3. Inspection .............................................................. 20
.
Special Service Tools .............................................. 3 . Installation ............................................................. 20
. G
Commercial Service Tools ....................................... 3 . UPPER LINK ............................................................ 21
.
NOISE VIBRATION AND HARSHNESS (NVH) Removal ................................................................ 21
.
TROUBLESHOOTING ............................................... 4 . Installation ............................................................. 21
.
H
NVH Troubleshooting Chart .................................... 4 . Disassembly .......................................................... 22
.
FRONT SUSPENSION ASSEMBLY .......................... 5 . Inspection .............................................................. 22
.
Components ............................................................ 5
. Assembly ............................................................... 22
.
2WD KA24DE MODEL ......................................... 5 . TENSION ROD ......................................................... 23. I
2WD VG33E AND VG33ER MODELS ................. 6 . Removal and Installation ....................................... 23 .
4WD MODEL ....................................................... 7 . Inspection .............................................................. 23
.
ON-VEHICLE SERVICE ............................................ 8 . LOWER LINK ........................................................... 24
. J
Component .............................................................. 8
. Removal and Installation ....................................... 24 .
2WD KA24DE MODEL ......................................... 8 . Inspection .............................................................. 25
.
2WD AND 4WD VG33E AND VG33ER MODELS 9 ..... LOWER LINK AND LOWER LINK SPINDLE ..... 25 .
K
Front Suspension Parts ......................................... 10 . LOWER LINK BUSHING .................................... 25 .
Front Wheel Alignment .......................................... 10 . UPPER BALL JOINT AND LOWER BALL JOINT ... 26
PRELIMINARY INSPECTION ............................ 10 . Removal and Installation ....................................... 26 .
CAMBER, CASTER AND KINGPIN INCLINA- Inspection .............................................................. 26
. L
TION ....................................................................11
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 27 .
ADJUSTMENT ................................................... 12 . General Specifications (Front) ............................... 27 .
TOE-IN ............................................................... 13
. Wheel Runout Average* ........................................ 27 . M
FRONT WHEEL TURNING ANGLE .................. 14 . Upper Ball Joint ..................................................... 27
.
SHOCK ABSORBER ............................................... 16 . Lower Ball Joint ..................................................... 27
.
Removal and Installation ....................................... 16 . Wheel Alignment (Unladen*1) ............................... 27 .
Inspection .............................................................. 16
. 2WD KA24DE MODEL ....................................... 27 .
TORSION BAR SPRING ......................................... 17 . 2WD VG33E AND VG33ER MODELS ............... 28 .
Removal ................................................................ 17
. 4WD MODEL ...................................................... 29 .
Inspection .............................................................. 18
.
Installation and Adjustment ................................... 18 .
FSU-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions EES000E1
q When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
q Use flare nut wrench when removing and installing brake
tubes.
q After installing removed suspension parts, check wheel
alignment and adjust if necessary.
q Always torque brake lines when installing.
SBR686C
FSU-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EES000E2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST29020001 Removing ball joint for knuckle spindle
(J24319-01) a: 34 mm (1.34 in) C
Gear arm puller b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
D
NT694
HT72520000 Removing tie-rod outer end FSU
(J25730-B) a: 33 mm (1.30 in)
Ball joint remover b: 50 mm (1.97 in)
r: R11.5 mm (0.453 in)
F
NT546
G
KV40106800 Removing and installing lower link bushing
( -- )
Lower link bushing puller
H
NT685
I
Commercial Service Tools EES000E3
Tool name Description J
1 Flare nut crowfoot Removing and installing each brake piping
2 Torque wrench a: 10 mm (0.39 in)
K
L
S-NT360
M
FSU-3
Symptom
ROAD WHEEL TIRES SUSPENSION
PARTS
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