Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2003 PS

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document

>> Download PS documenatation <<

Text preview - extract from the document

G STEERING

B
SECTION
POWER STEERING SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 2. POWER STEERING GEAR (MODEL: D600) .......... 14 . F
Precautions for Supplemental Restraint System Description ............................................................. 14
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Removal and Installation ....................................... 15 .
SIONER" ................................................................. 2
. Inspection and Adjustment .................................... 15 . PS
Precautions for Steering System ............................. 2 . TURNING TORQUE MEASUREMENT .............. 15 .
PREPARATION .......................................................... 3
. POWER STEERING OIL PUMP .............................. 17 .
Special Service Tools .............................................. 3. Components .......................................................... 17
.
H
POWER STEERING ............................................ 3 . Pre-disassembly Inspection ................................... 17 .
NOISE, VIBRATION, AND HARSHNESS (NVH) Disassembly .......................................................... 17
.
TROUBLESHOOTING ............................................... 5 . Inspection .............................................................. 18
.
NVH Troubleshooting Chart .................................... 5 . Assembly ............................................................... 18
. I
ON-VEHICLE SERVICE ............................................ 6 . STEERING LINKAGE .............................................. 20 .
Steering System ...................................................... 6
. Components .......................................................... 20
.
Checking Steering Wheel Play ................................ 6 . Removal and Installation ....................................... 20 . J
Checking Neutral Position on Steering Wheel ........ 7 . Disassembly and Assembly ................................... 21 .
PRE-CHECKING .................................................. 7 . IDLER ARM ASSEMBLY .................................... 21 .
CHECKING .......................................................... 7
. CROSS ROD AND TIE-ROD ............................. 21 .
K
Checking Front Wheel Turning Angle ..................... 7 . Inspection .............................................................. 22
.
Checking and Adjusting Drive Belts ........................ 7 . BALL JOINT AND SWIVEL JOINT ..................... 22 .
Checking Fluid Level ............................................... 7. IDLER ARM ASSEMBLY .................................... 22 .
Checking Fluid Leakage .......................................... 8 . CROSS ROD AND TIE-ROD ............................. 22 . L
Bleeding Hydraulic System ..................................... 8 . FIXING LOCATION ............................................ 22 .
Checking Steering Wheel Turning Force ................. 8 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 23 .
Checking Hydraulic System .................................... 9 . General Specifications ........................................... 23 . M
STEERING WHEEL AND STEERING COLUMN .... 10 . Steering Wheel ...................................................... 23
.
Components .......................................................... 10
. Steering Column .................................................... 23
.
Removal and Installation ....................................... 10 . Power Steering Gear ............................................. 23 .
STEERING WHEEL ........................................... 10 . MODEL: D600 .................................................... 23 .
STEERING COLUMN .........................................11 . Steering Linkage .................................................... 23
.
Disassembly and Assembly .................................. 12 .
Inspection .............................................................. 13
.
TILT MECHANISM ............................................. 13 .

PS-1
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EGS000HQ

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system may include seat belt switch inputs and dual stage front air bag modules. If
equipped with dual stage front air bag modules, the SRS system uses the seat belt switches to determine the
front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and
whether the front occupants are belted or unbelted. Information necessary to service the system safely is
included in the SRS and SB section of this Service Manual.

The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.

WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors.
q The vehicle may be equipped with a passenger air bag deactivation switch which can be operated
by the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled
and will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled
and could inflate for certain types of collision. After SRS maintenance or repair, make sure the
passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
Precautions for Steering System EGS000BH

q Before disassembly, thoroughly clean the outside of the unit.
q Disassembly should be done in a clean work area. It is important to prevent the internal parts from
becoming contaminated by dirt or other foreign matter.
q For easier and proper assembly, place disassembled parts in order on a parts rack.
q Use nylon cloths or paper towels to clean the parts; common shop rags can leave lint that might
interfere with their operation.
q Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable
solvent.
q Before assembly, apply a coat of recommended power steering fluid* to hydraulic parts. Petroleum
jelly may be applied to O-rings and seals. Do not use any grease.
q Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installa-
tion. Perform functional tests whenever designated.
*: Genuine NISSAN PSF II or equivalent. Refer to MA-12, "Recommended Fluids and Lubricants" .

PS-2
PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EGS000BI

POWER STEERING
The actual shape of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number B
(Kent-Moore No.) Description
Tool name
ST27180001 Removing steering wheel C
(J25726-A)
Steering wheel puller

S-NT544
E
HT72520000 Removing ball joint and swivel joint
(J25730-B) a: 33 mm (1.30 in)
Ball joint remover b: 50 mm (1.97 in)
r: 11.5 mm (0.453 in) F

NT546
PS
ST29020001 Removing pitman arm
(J24319-01) a: 34 mm (1.34 in)
Steering gear arm puller b: 6.5 mm (0.256 in) H
c: 61.5 mm (2.421 in)

I
S-NT694

KV48100700 Adjusting worm bearing preload
(J26364) J
Torque adapter

NT169

ST3127S000 Measuring turning torque L
(see J25765-A)
1: GG91030000
(J25765-A)
Torque wrench M
2: HT62940000
( -- )
Socket adapter S-NT541

3: HT62900000
( -- )
Socket adapter
KV48100301 Steering gear installation.
( -- ) a: 162 mm (6.38 in)
Strut & steering gearbox attachment b: 110 mm (4.33 in)
c: 190 mm (7.48 in)
d: 9 mm (0.35 in)

NT688

PS-3
PREPARATION

KV48103500 Measuring oil pressure
(J26357 or J26357-10)
Pressure gauge

S-NT547

KV48102500 Measuring oil pressure
( -- ) (Use with KV48103500)
Pressure gauge adapter

S-NT542

KV481009S0 Installing oil seal
( -- )
Oil seal drift set
1: KV48100910
( -- )
Drift
2: KV48100920
(J26367) NT174

Adapter
3: KV48100930
(J26367)
Adapter
(J44372) Measuring steering wheel turning force
5

◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo