Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2003 RFD
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download RFD documenatation <<
Text preview - extract from the document
D DRIVELINE/AXLE
A
B
SECTION
REAR FINAL DRIVE C
RFD
E
CONTENTS
C200 LSD) ................................................................... 31
. F
INSTALLATION OF DRIVE PINION ASSEMBLY 34 ...
PREPARATION .......................................................... 3
. INSTALLATION OF DIFFERENTIAL CASE ....... 36 .
Special Service Tools .............................................. 3. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 38 . G
NOISE, VIBRATION, AND HARSHNESS (NVH) C200 ...................................................................... 38
.
TROUBLESHOOTING ............................................... 6 . GENERAL SPECIFICATIONS ............................ 38 .
NVH Troubleshooting Chart .................................... 6 . RING GEAR RUNOUT ....................................... 38 .
FRONT OIL SEAL ..................................................... 7 . H
SIDE GEAR ADJUSTMENT (WITHOUT LSD) ... 38
Removal and Installation ......................................... 7 . SIDE BEARING ADJUSTMENT ......................... 39 .
REAR COVER GASKET ........................................... 9 . TOTAL PRELOAD ADJUSTMENT ..................... 39 .
Removal and Installation ......................................... 9 . DRIVE PINION HEIGHT ADJUSTMENT ........... 39 . I
REAR FINAL DRIVE ASSEMBLY ........................... 10 . DRIVE PINION PRELOAD ADJUSTMENT ........ 39 .
Removal and Installation ....................................... 10 . DIFFERENTIAL TORQUE ADJUSTMENT
REMOVAL .......................................................... 10
. (WITH LSD) ........................................................ 39. J
INSTALLATION .................................................. 10 .
Components ...........................................................11
.
Pre-Inspection ....................................................... 14
.
H233B
TOTAL PRELOAD .............................................. 14 . K
PREPARATION ........................................................ 41.
RING GEAR-TO-DRIVE PINION BACKLASH ... 14 Special Service Tools ............................................ 41 .
RING GEAR RUNOUT ....................................... 14 . NOISE, VIBRATION, AND HARSHNESS (NVH)
TOOTH CONTACT ............................................. 14 . TROUBLESHOOTING ............................................. 44 . L
SIDE GEAR-TO-PINION MATE GEAR BACK- NVH Troubleshooting Chart .................................. 44 .
LASH .................................................................. 15
. FRONT OIL SEAL .................................................... 45 .
Disassembly and Assembly .................................. 15 . Removal and Installation ....................................... 45 . M
REMOVAL OF DIFFERENTIAL CASE .............. 15 . REAR FINAL DRIVE ASSEMBLY ........................... 47 .
REMOVAL OF DRIVE PINION ASSEMBLY ...... 16 . Removal and Installation ....................................... 47 .
DISASSEMBLY OF DIFFERENTIAL CASE REMOVAL .......................................................... 47
.
(WITHOUT LSD) ................................................ 17 . INSTALLATION .................................................. 47 .
DISASSEMBLY OF DIFFERENTIAL CASE Components .......................................................... 48
.
(WITH LSD) ........................................................ 19
. Pre-Inspection ....................................................... 49
.
INSPECTION ..................................................... 20 . TOTAL PRELOAD .............................................. 49 .
ADJUSTMENT OF DIFFERENTIAL CASE RING GEAR TO DRIVE PINION BACKLASH .... 49 .
(WITH LSD) ........................................................ 22
. RING GEAR RUNOUT ....................................... 50 .
SIDE BEARING PRELOAD ............................... 23 . TOOTH CONTACT ............................................. 50 .
PINION GEAR HEIGHT ..................................... 25 . SIDE GEAR TO PINION MATE GEAR BACK-
TOOTH CONTACT ............................................. 29 . LASH .................................................................. 50
.
ASSEMBLY OF DIFFERENTIAL CASE (WITH- Disassembly and Assembly ................................... 50 .
OUT LSD) .......................................................... 30
. REMOVAL OF DIFFERENTIAL CASE ASSEM-
ASSEMBLY OF DIFFERENTIAL CASE (WITH
RFD-1
BLY ..................................................................... 50
. LSD) ....................................................................65
.
REMOVAL OF DRIVE PINION ASSEMBLY ....... 52 . INSTALLATION OF DRIVE PINION ASSEMBLY...67
DISASSEMBLY OF DIFFERENTIAL CASE INSTALLATION OF DIFFERENTIAL CASE .......69 .
(NON LSD) ......................................................... 53. SERVICE DATA AND SPECIFICATIONS (SDS) .....71 .
DISASSEMBLY OF DIFFERENTIAL CASE General Specifications ...........................................71 .
(WITH LSD) ........................................................ 54. 2WD MODEL ......................................................71 .
INSPECTION ...................................................... 56 . 4WD MODEL ......................................................71 .
ADJUSTMENT OF DIFFERENTIAL CASE Ring Gear Runout ..................................................71 .
(WITH LSD) ........................................................ 58. Side Gear Adjustment ............................................71 .
PINION GEAR HEIGHT ..................................... 59 . Differential Torque Adjustment (LSD Models) ........71 .
TOOTH CONTACT ............................................. 63 . Total Preload Adjustment .......................................72 .
ASSEMBLY OF DIFFERENTIAL CASE (NON Drive Pinion Height Adjustment .............................72 .
LSD) ................................................................... 64
. Drive Pinion Preload Adjustment ...........................73 .
ASSEMBLY OF DIFFERENTIAL CASE (WITH
RFD-2
PREPARATION
[C200]
PREPARATION PFP:00002
A
Special Service Tools EDS000DX
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST3127S000 Measuring pinion bearing preload and total
(See J25765-A) preload C
Preload gauge
1 GG91030000
(J25765)
Torque wrench
RFD
2 HT62940000
( -- )
Socket adapter E
3 HT62900000 NT124
( -- )
Socket adapter
KV38108300 Removing and installing propeller shaft lock F
(J44195) nut and drive pinion lock nut
Companion flange wrench
G
NT771
H
ST3090S000 Removing and installing drive pinion rear in-
( -- ) ner cone
Drive pinion rear inner race puller set a: 79 mm (3.11 in) dia.
1 ST30031000 b: 45 mm (1.77 in) dia. I
(J22912-01) c: 35 mm (1.38 in) dia.
Puller
2 ST30901000
J
(J26010-01)
NT527
Base
ST3306S001 Removing and installing differential side bear-
Differential side bearing puller set ing inner cone K
1 ST33051001 a: 28.5 mm (1.122 in) dia.
(J22888-20) b: 38 mm (1.50 in) dia.
Body
L
2 ST33061000
(J8107-2)
Adapter NT072
ST33230000 Installing side bearing inner cone M
(J25805-01) a: 51 mm (2.01 in) dia.
Differential side bearing drift b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.
NT085
ST33081000 Installing side bearing inner cone and remov-
( -- ) ing and installing differential case couple
Side bearing puller adapter bolts◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo