Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2005 EX
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download EX documenatation <<
Text preview - extract from the document
B ENGINE
A
SECTION
EXHAUST SYSTEM
EX EX
C
D
E
CONTENTS
PREPARATION .......................................................... 2
. Checking Exhaust System ....................................... 3
. F
Special Service Tool ................................................ 2
. Removal and Installation ......................................... 4
.
Commercial Service Tools ....................................... 2
. REMOVAL ............................................................ 5
.
EXHAUST SYSTEM .................................................. 3
. INSTALLATION .................................................... 5
. G
INSPECTION AFTER INSTALLATION ................. 6 .
H
I
J
K
L
M
Revision: November 2005 EX-1 2005 Frontier
PREPARATION
PREPARATION PFP:00002
Special Service Tool EBS00M6O
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
KV10114400 Loosening or tightening heated oxygen sen-
(J-38365) sors:
Heated oxygen sensor wrench a: 22 mm (0.87 in)
S-NT636
Commercial Service Tools EBS00M6P
(Kent-Moore No.) Description
Tool name
(J-43897-18) Reconditioning the exhaust system threads
(J-43897-12) before installing a new heated oxygen sensor
Oxygen sensor thread cleaner (Use with anti-seize lubricant shown below):
a: J-43897-18 (18 mm, 0.71 in) dia. for zirco-
nia oxygen sensor
b: J-43897-12 (12 mm, 0.47 in) dia. for tita-
nia oxygen sensor
AEM488
Anti-seize lubricant (Permatex 133AR Lubricating oxygen sensor thread cleaning
or equivalent meeting MIL specifica- tool when reconditioning exhaust system
tion MIL-A-907) threads
AEM489
Power tool Loosening nuts and bolts
PBIC0190E
Revision: November 2005 EX-2 2005 Frontier
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System EBS00M6Q
Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage or deterioration.
G If anything is found, repair or replace damaged parts. EX
C
D
SMA211A E
F
G
H
I
J
K
L
M
Revision: November 2005 EX-3 2005 Frontier
EXHAUST SYSTEM
Removal and Installation EBS00M6R
Exhaust System QR25DE
WBIA0616E
1. Tailpipe 2. Tailpipe hanger bracket 3. Muffler hanger bracket rear
4. Main muffler 5. Muffler hanger bracket front 6. Center exhaust tube
7. Gasket 8. Heated oxygen sensor 2 9. Front exhaust tube
10. Ring gasket
Revision: November 2005 EX-4 2005 Frontier
EXHAUST SYSTEM
Exhaust System VQ40DE
A
EX
C
D
E
F
G
H
WBIA0634E I
1. Tailpipe hanger bracket 2. Tailpipe 3. Gasket
4. Main muffler 5. Right front exhaust tube 6. Ring gasket
7. Heated oxygen sensor 2 (bank 1) 8. Heated oxygen sensor 2 (bank 2) 9. Left front exhaust tube J
10. Center exhaust tube 11. Muffler hanger bracket front 12. Muffler hanger bracket rear
CAUTION:
G Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat K
resistance, corrosion resistance, and shape.
G Perform the operation with the exhaust system fully cooled. The system will be hot just after the
engine stops. L
G Be careful not to cut your hand on the heat insulator edge.
REMOVAL M
Remove exhaust system components using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
G Always replace exhaust gaskets with new ones when reassembling.
G Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using tool.
Tool number
A : -- (J-43897-18)
B : -- (J-43897-12)
G Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; install a new one.
G Do not over-torque the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
resulting in the MIL coming on.
Revision: November 2005 EX-5 2005 Frontier
EXHAUST SYSTEM
G If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
the mounting insulators, clean and inspect them.
G Temporarily tighten the mounting nuts on the exhaust manifold side and the mounting bolts on the
vehicle side. Check each part for interference with other components, and then tighten the nuts
and bolts to specification.
INSPECTION AFTER INSTALLATION
G With the engine running, check exhaust tube joints for gas leakage and unusual noises.
G Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
Revision: November 2005 EX-6 2005 Frontier
◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo