Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2005 FSU
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>> Download FSU documenatation <<Text preview - extract from the documentE SUSPENSION
A
SECTION
FRONT SUSPENSION
FSU B
C
D
FSU
CONTENTS
PRECAUTIONS ......................................................... 2
. UPPER LINK ............................................................ 12
. F
Precautions ............................................................. 2
. Removal and Installation ....................................... 12 .
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 12 .
Special Service Tools .............................................. 3
. INSPECTION AFTER REMOVAL ...................... 12 . G
Commercial Service Tools ....................................... 3 . INSTALLATION .................................................. 12 .
NOISE, VIBRATION, AND HARSHNESS (NVH) LOWER LINK ........................................................... 13.
TROUBLESHOOTING ............................................... 4 . Removal and Installation ....................................... 13 .
H
NVH Troubleshooting Chart .................................... 4 . REMOVAL .......................................................... 13 .
FRONT SUSPENSION ASSEMBLY .......................... 5 . INSPECTION AFTER REMOVAL ...................... 13 .
Components ............................................................ 5
. INSTALLATION .................................................. 13 .
ON-VEHICLE SERVICE ............................................ 6 . UPPER BALL JOINT AND LOWER BALL JOINT ... 14 I
Front Suspension Parts ........................................... 6 . Removal and Installation ....................................... 14 .
Front Wheel Alignment ............................................ 6 . Inspection .............................................................. 14
.
PRELIMINARY INSPECTION .............................. 6 . SWINGING FORCE ........................................... 14 . J
CAMBER AND CASTER ...................................... 7 . TURNING FORCE .............................................. 14 .
TOE-IN ................................................................. 7
. VERTICAL END PLAY ....................................... 15 .
FRONT WHEEL TURNING ANGLE .................... 8 . KNUCKLE ................................................................ 16
.
K
COIL SPRING AND SHOCK ABSORBER ................ 9 . On-Vehicle Inspection and Service ........................ 16 .
Removal and Installation ......................................... 9 . Removal and Installation ....................................... 16 .
REMOVAL ............................................................ 9
. REMOVAL .......................................................... 16 .
INSTALLATION .................................................... 9. INSPECTION AFTER REMOVAL ...................... 17 . L
Disassembly and Assembly .................................... 9 . INSTALLATION .................................................. 18 .
DISASSEMBLY .................................................... 9 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 19 .
INSPECTION AFTER DISASSEMBLY ................ 9 . General Specifications (Front) ............................... 19 . M
ASSEMBLY ........................................................ 10
. 1
Wheel Alignment (Unladen* )*6 ........................... 19 .
STABILIZER BAR .....................................................11. Ball Joint ................................................................ 20
.
Removal and Installation ........................................11 . 1
Wheelarch Height (Unladen* ) ............................. 21 .
REMOVAL ...........................................................11
.
INSPECTION AFTER REMOVAL .......................11 .
INSTALLATION ...................................................11 .
Revision: November 2005 FSU-1 2005 Frontier
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions EES001IR
G When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
G Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
G After installing suspension components, check the wheel alignment.
G Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
Revision: November 2005 FSU-2 2005 Frontier
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EES001IS
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
B
(Kent-Moore No.)
Tool name
ST29020001 Removing ball joint for knuckle
(J-24319-01) a: 34 mm (1.34 in) C
Gear arm puller b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
D
NT694
HT72520000 Removing tie-rod outer end FSU
(J-25730-A)
Ball joint remover
F
NT146
G
Commercial Service Tools EES001IT
Tool name Description
H
Attachment wheel alignment Measuring wheel alignment
a: Screw M24 x 1.5 pitch
b: 35 mm (1.38 in) dia.
c: 65 mm (2.56 in) dia. I
d: 56 mm (2.20 in)
e: 12 mm (0.47 in)
NT148
J
Spring compressor Removing and installing coil spring
K
L
NT717
Power tool Loosening bolts and nuts
M
PBIC0190E
Revision: November 2005 FSU-3 2005 Frontier
x: Applicable
Symptom
Reference page
Possible Cause and
SUSPECTED PARTS
Noise
Shake
Shimmy
Shudder
Vibration
Revision: November 2005
NVH Troubleshooting Chart
Poor quality ride or handling
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