Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2003-2005 Approved Nissan Frontier 2005 LU
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>> Download LU documenatation <<Text preview - extract from the documentB ENGINE
A
ENGINE LUBRICATION SYSTEM
SECTION LU LU
C
D
E
CONTENTS
QR PREPARATION ........................................................ 14. F
Special Service Tools ............................................ 14 .
PRECAUTIONS ......................................................... 2. Commercial Service Tools ..................................... 14 .
Precautions for Liquid Gasket ................................. 2 . LUBRICATION SYSTEM ......................................... 16 . G
REMOVAL OF LIQUID GASKET SEALING ......... 2 . Lubrication Circuit .................................................. 16
.
LIQUID GASKET APPLICATION PROCEDURE 2 ..... System Chart ......................................................... 17
.
PREPARATION .......................................................... 3
. ENGINE OIL ............................................................. 18
.
Special Service Tools .............................................. 3. H
Inspection .............................................................. 18
.
LUBRICATION SYSTEM ........................................... 4 . ENGINE OIL LEVEL ........................................... 18 .
Lubrication Circuit ................................................... 4
. ENGINE OIL APPEARANCE ............................. 18 .
System Chart .......................................................... 5
. ENGINE OIL LEAKAGE ..................................... 18 . I
ENGINE OIL .............................................................. 6
. OIL PRESSURE CHECK ................................... 19 .
Inspection ................................................................ 6
. Changing Engine Oil .............................................. 20 .
ENGINE OIL LEVEL ............................................ 6 . OIL FILTER .............................................................. 21
. J
ENGINE OIL APPEARANCE ............................... 6 . Removal and Installation ....................................... 21 .
ENGINE OIL LEAKAGE ....................................... 6 . REMOVAL .......................................................... 21
.
OIL PRESSURE CHECK ..................................... 6 . INSTALLATION .................................................. 21 .
Changing Engine Oil ............................................... 8 . K
INSPECTION AFTER INSTALLATION ............... 21 .
OIL FILTER ................................................................ 9
. OIL COOLER ........................................................... 22
.
Removal and Installation ......................................... 9 . Removal and Installation ....................................... 22 .
REMOVAL ............................................................ 9
. REMOVAL .......................................................... 22
. L
INSTALLATION .................................................... 9 . INSPECTION AFTER REMOVAL ...................... 23 .
INSPECTION AFTER INSTALLATION ................ 9 . INSTALLATION .................................................. 23 .
OIL COOLER ........................................................... 10
. INSPECTION AFTER INSTALLATION ............... 23 . M
Removal and Installation ....................................... 10 . OIL PUMP ................................................................ 24
.
REMOVAL .......................................................... 10
. Removal and Installation ....................................... 24 .
INSPECTION AFTER REMOVAL ...................... 10 . REMOVAL .......................................................... 24
.
INSTALLATION ...................................................11 . INSTALLATION .................................................. 24 .
INSPECTION AFTER INSTALLATION ...............11 . INSPECTION AFTER INSTALLATION ............... 24 .
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 12 . Disassembly and Assembly ................................... 24 .
Standard and Limit ................................................ 12. DISASSEMBLY .................................................. 24 .
OIL PRESSURE ................................................. 12 . INSPECTION AFTER DISASSEMBLY ............... 25 .
ENGINE OIL CAPACITY (APPROXIMATE) ....... 12 . ASSEMBLY ........................................................ 26.
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 27 .
VQ Standard and Limit ................................................. 27
.
OIL PRESSURE ................................................. 27 .
PRECAUTIONS ....................................................... 13
. OIL CAPACITY (APPROXIMATE) ...................... 27 .
Precautions for Liquid Gasket ............................... 13
. OIL PUMP .......................................................... 27
.
REMOVAL OF LIQUID GASKET SEALING ....... 13 . REGULATOR VALVE ......................................... 27 .
LIQUID GASKET APPLICATION PROCEDURE 13 ...
Revision: November 2005 LU-1 2005 Frontier
PRECAUTIONS
[QR]
PRECAUTIONS PFP:00001
Precautions for Liquid Gasket EBS00NHH
REMOVAL OF LIQUID GASKET SEALING
G After removing nuts and bolts, separate the mating surface and
remove old liquid gasket sealing using Tool.
Tool number : KV10111100 (J-37228)
CAUTION:
Be careful not to damage the mating surfaces.
G Tap seal cutter to insert it, and then slide it by tapping on the
side as shown.
G In areas where Tool is difficult to use, use plastic hammer to
lightly tap the parts, to remove it.
CAUTION: WBIA0566E
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove old liquid gasket adhering to the gasket
application surface and the mating surface.
G Remove liquid gasket completely from the groove of the gas-
ket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
PBIC0003E
3. Attach liquid gasket tube to Tool.
Tool number : WS39930000 ( -- )
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-47, "Recommended Chemical Products and Sealants" .
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
G If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
WBIA0567E
G As for bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of this manual.
G Within five minutes of liquid gasket application, install the mat-
ing component.
G If liquid gasket protrudes, wipe it off immediately.
G Do not retighten nuts or bolts after the installation.
G After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION: SEM159F
If there are specific instructions in this manual, observe
them.
Revision: November 2005 LU-2 2005 Frontier
PREPARATION
[QR]
PREPARATION PFP:00002
A
Special Service Tools EBS00NH5
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
LU
(Kent-Moore No.)
Tool name
KV10111100 Removing oil pan and front cover, etc.
(J-37228) C
Seal cutter
D
S-NT046
ST25051001 Measuring oil pressure E
(J-25695-1) Maximum measuring range:
Oil pressure gauge 2,452 kPa (25 kg/cm2 , 356 psi)
F
NT050
G
ST25052000 Adapting oil pressure gauge to oil pan (upper)
(J-25695-2)
Hose
H
S-NT559 I
KV10115801 Removing and installing oil filter
(J-38956) a: 64.3 mm (2.531 in)
Oil filter wrench J
K
S-NT375
WS39930000 Pressing the tube of liquid gasket
( -- ) L
Tube presser
M
NT052
Revision: November 2005 LU-3 2005 Frontier
LUBRICATION SYSTEM
[QR]
LUBRICATION SYSTEM PFP:15010
Lubrication Circuit EBS00NH6
PBIC3004E
Revision: November 2005 LU-4 2005 Frontier
LUBRICATION SYSTEM
[QR]
System Chart EBS00NH7
A
LU
C
D
E
F
G
H
I
J
WBIA0636E
K
L
M
Revision: November 2005 LU-5 2005 Frontier
ENGINE OIL
[QR]
ENGINE OIL PFP:KLA92
Inspection EBS00NH8
ENGINE OIL LEVEL
NOTE:
Before starting the engine, put the vehicle horizontally and check the engine oil level. If the engine is already
started, stop it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and make sure the engine oil level is within
the range as shown.
3. If it is out of range, adjust it.
PBIC2823E
ENGINE OIL APPEARANCE
G Check engine oil for white milky or excessive contamination.
G If engine oil becomes milky, it is highly probable that it is contaminated with engine coolant. Repair or
replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
G Oil pan
G Oil pan drain plug
G Oil pressure sensor
G Oil filter
G Oil cooler
G Intake valve timing control cover and intake valve timing control solenoid valve
G Front cover
G Mating surface between cylinder block and lower cylinder block
G Mating surface between cylinder block and cylinder head
G Mating surface between cylinder head and rocker cover
G Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
G Be careful not to burn yourself, as engine oil may be hot.
G Engine oil pressure check should be in " Parking position" (A/T models) or "Neutral position" (M/T
models), and should apply parking brake securely.
1. Check the engine oil level. Refer to LU-18, "ENGINE OIL LEVEL" .
2. Remove engine undercover.
3. Disconnect oil pressure sensor harness connector, and remove oil pressure sensor using a suitable tool.
Refer to EM-74, "CYLINDER BLOCK" .
CAUTION:
Do not drop or shock oil pressure sensor.
Revision: November 2005 LU-6 2005 Frontier
ENGINE OIL
[QR]
4. Install Tools.
Tool numbers : ST25051001 (J-25695-1) A
: ST25052000 (J-25695-2)
LU
C
WBIA0571E
D
5. Start the engine and warm it up to normal operating temperature.
6. Check oil pressure with the engine running under no-load.
NOTE: E
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80
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