Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2006-2009 Approved Nissan Frontier 2008 BRC
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BRAKES
A
SECTION
BRAKE CONTROL SYSTEM
BRC B
C
D
E
CONTENTS
TYPE 1 C1105, C1106, C1107, C1108 WHEEL SEN- BRC
SOR-2 ................................................................ 27
BASIC INSPECTION ................................... 8
. Description ..............................................................27
.
DTC Logic ...............................................................27
. G
APPLICATION NOTICE ..................................... 8
. Diagnosis Procedure ..............................................27 .
Application Notice .................................................... 8
.
Component Inspection ............................................29 .
DIAGNOSIS AND REPAIR WORKFLOW ......... 9
. C1109 POWER AND GROUND SYSTEM ........ 30 H
Work Flow ................................................................ 9
.
Description ..............................................................30
.
Diagnostic Work Sheet ........................................... 11.
DTC Logic ...............................................................30
.
Diagnosis Procedure ..............................................30 . I
FUNCTION DIAGNOSIS ............................. 12
.
APPLICATION NOTICE ....................................12
. C1110, C1113, C1170 ABS ACTUATOR AND
Application Notice .................................................. 12
. ELECTRIC UNIT (CONTROL UNIT) ................. 32 J
DTC Logic ...............................................................32
.
ABS ...................................................................13
. Diagnosis Procedure ..............................................32 .
System Diagram ..................................................... 13
.
System Description ................................................ 14
. C1111 ABS MOTOR, MOTOR RELAY SYS- K
Component Parts Location ..................................... 15
. TEM ................................................................... 33
Component Description .......................................... 16
. Description ..............................................................33
.
DTC Logic ...............................................................33
. L
EBD ...................................................................17
. Diagnosis Procedure ..............................................33 .
System Diagram ..................................................... 17
. Component Inspection ............................................34 .
System Description ................................................ 17
.
C1115 WHEEL SENSOR .................................. 35 M
Component Parts Location ..................................... 18
.
Component Description .......................................... 19
. Description ..............................................................35
.
DTC Logic ...............................................................35
.
DIAGNOSIS SYSTEM [ABS ACTUATOR Diagnosis Procedure ..............................................35 . N
AND ELECTRIC UNIT (CONTROL UNIT)] .......20
. Component Inspection ............................................36 .
CONSULT-III Function (ABS) ................................ 20
.
C1120, C1122, C1190 IN ABS SOL ................. 38
O
COMPONENT DIAGNOSIS ........................ 23
. Description ..............................................................38
.
DTC Logic ...............................................................38
.
APPLICATION NOTICE ....................................23
. Diagnosis Procedure ..............................................38 .
Application Notice .................................................. 23
. Component Inspection ............................................39 . P
C1101, C1102, C1103, C1104 WHEEL SEN- C1121, C1123, C1191 OUT ABS SOL ............. 41
SOR-1 ................................................................24
. Description ..............................................................41
.
Description ............................................................. 24
. DTC Logic ...............................................................41
.
DTC Logic .............................................................. 24
. Diagnosis Procedure ..............................................41 .
Diagnosis Procedure .............................................. 24. Component Inspection ............................................42 .
Component Inspection ........................................... 26 .
Revision: August 2007 BRC-1 2008 Frontier
C1140 ACTUATOR RLY .................................. 44
. PRECAUTIONS ................................................ 67
.
Description ............................................................. 44
. Precaution for Supplemental Restraint System
DTC Logic .............................................................. 44
. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Diagnosis Procedure ............................................. 44 . SIONER" ................................................................ 67
.
Component Inspection ........................................... 45 . Precaution for Brake System ................................. 67 .
Precaution for Brake Control .................................. 67 .
U1000 CAN COMM CIRCUIT ........................... 46
. Precaution for CAN System ................................... 68 .
Description ............................................................. 46
.
DTC Logic .............................................................. 46
. PREPARATION .......................................... 69
Diagnosis Procedure ............................................. 46 .
PREPARATION ................................................ 69
.
ABS WARNING LAMP ..................................... 47
. Special Service Tool .............................................. 69
.
Description ............................................................. 47
. Commercial Service Tool ....................................... 69
.
Component Function Check .................................. 47 .
Diagnosis Procedure ............................................. 47 . REMOVAL AND INSTALLATION .............. 70
BRAKE WARNING LAMP ................................ 48
. WHEEL SENSOR ............................................. 70
.
Description ............................................................. 48
. Removal and Installation ........................................ 70
.
Component Function Check .................................. 48 .
Diagnosis Procedure ............................................. 48 . SENSOR ROTOR ............................................. 71
.
Removal and Installation ........................................ 71
.
ECU DIAGNOSIS ....................................... 49
.
ACTUATOR AND ELECTRIC UNIT (ASSEM-
APPLICATION NOTICE ................................... 49
. BLY) .................................................................. 72
.
Application Notice .................................................. 49
. Removal and Installation ........................................ 72
.
TYPE 2
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ............................................. 50
. BASIC INSPECTION .................................. 74
Reference Value .................................................... 50.
Wiring Diagram - ABS ........................................... 52 . APPLICATION NOTICE ................................... 74
.
Fail-Safe ................................................................ 57
. Application Notice .................................................. 74
.
DTC No. Index ....................................................... 58
.
DIAGNOSIS AND REPAIR WORKFLOW ........ 75
.
SYMPTOM DIAGNOSIS ............................ 59
. Work Flow .............................................................. 75
.
Diagnostic Work Sheet .......................................... 77 .
APPLICATION NOTICE ................................... 59
.
Application Notice .................................................. 59
. FUNCTION DIAGNOSIS ............................ 78
ABS ................................................................... 60
. APPLICATION NOTICE ................................... 78
.
Symptom Table ..................................................... 60
. Application Notice .................................................. 78
.
EXCESSIVE ABS FUNCTION OPERATION ABLS ................................................................ 79
.
FREQUENCY .................................................... 61
. System Diagram .................................................... 79
.
Diagnosis Procedure ............................................. 61
. System Description ................................................ 80
.
Component Parts Location .................................... 80.
UNEXPECTED PEDAL REACTION ................. 62
. Component Description ......................................... 81
.
Diagnosis Procedure ............................................. 62
.
ABS ................................................................... 82
.
THE BRAKING DISTANCE IS LONG .............. 63
. System Diagram .................................................... 82
.
Diagnosis Procedure ............................................. 63
. System Description ................................................ 82
.
Component Parts Location .................................... 83.
ABS FUNCTION DOES NOT OPERATE ......... 64
. Component Description ......................................... 84
.
Diagnosis Procedure ............................................. 64
.
EBD ................................................................... 85
.
PEDAL VIBRATION OR ABS OPERATION System Diagram .................................................... 85
.
SOUND OCCURS ............................................. 65
. System Description ................................................ 85
.
Diagnosis Procedure ............................................. 65
. Component Parts Location .................................... 86.
Component Description ......................................... 87
.
NORMAL OPERATING CONDITION ............... 66
.
Description ............................................................. 66
. DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] ...... 88
.
PRECAUTION ............................................ 67
. CONSULT-III Function (ABS) ................................ 88
.
Revision: August 2007 BRC-2 2008 Frontier
COMPONENT DIAGNOSIS ........................ 92
. C1130, C1131, C1136 ENGINE SIGNAL ........ 115
Description ............................................................ 115
. A
APPLICATION NOTICE ....................................92
. DTC Logic ............................................................. 115
.
Application Notice .................................................. 92
. Diagnosis Procedure ............................................ 115 .
C1101, C1102, C1103, C1104 WHEEL SEN- B
C1140 ACTUATOR RLY ................................. 116
SOR-1 ................................................................93
. Description ............................................................ 116
.
Description ............................................................. 93
. DTC Logic ............................................................. 116
.
DTC Logic .............................................................. 93
. Diagnosis Procedure ............................................ 116 . C
Diagnosis Procedure .............................................. 93. Component Inspection .......................................... 117 .
Component Inspection ........................................... 95 .
C1142 PRESS SENSOR ................................. 118 D
C1105, C1106, C1107, C1108 WHEEL SEN- Description ............................................................ 118
.
SOR-2 ................................................................96
. DTC Logic ............................................................. 118
.
Description ............................................................. 96
. Diagnosis Procedure ............................................ 118 .
DTC Logic .............................................................. 96
. Component Inspection .......................................... 119 . E
Diagnosis Procedure .............................................. 96.
Component Inspection ........................................... 98 . C1155 BRAKE FLUID LEVEL SWITCH ......... 120
Description ............................................................ 120
. BRC
C1109 POWER AND GROUND SYSTEM ........99
. DTC Logic ............................................................. 120
.
Description ............................................................. 99
. Diagnosis Procedure ............................................ 120 .
DTC Logic .............................................................. 99
. Component Inspection .......................................... 121 .
Diagnosis Procedure .............................................. 99. G
C1164, C1165, C1166, C1167 CV/SV SYS-
C1110, C1113, C1160, C1170 ABS ACTUA- TEM ................................................................. 122
TOR AND ELECTRIC UNIT (CONTROL UNIT) Description ............................................................ 122
. H
.. 101 DTC Logic ............................................................. 122
.
DTC Logic ............................................................ 101
. Diagnosis Procedure ............................................ 122 .
Diagnosis Procedure ............................................ 101. Component Inspection .......................................... 123 . I
C1111 ABS MOTOR, MOTOR RELAY SYS- C1187 DIFFERENTIAL LOCK CONTROL
TEM ................................................................. 102
. UNIT ................................................................ 125
Description ........................................................... 102
. Description ............................................................ 125
. J
DTC Logic ............................................................ 102
. DTC Logic ............................................................. 125
.
Diagnosis Procedure ............................................ 102 . Diagnosis Procedure ............................................ 125 .
Component Inspection ......................................... 103 . K
U1000 CAN COMM CIRCUIT ......................... 126
C1115 WHEEL SENSOR ................................ 104
. Description ............................................................ 126
.
Description ........................................................... 104
. DTC Logic ............................................................. 126
.
Diagnosis Procedure ............................................ 126 . L
DTC Logic ............................................................ 104
.
Diagnosis Procedure ............................................ 104 .
Component Inspection ......................................... 105 . ABS WARNING LAMP ................................... 127
Description ............................................................ 127
. M
C1116 STOP LAMP SWITCH ......................... 107
. Component Function Check ................................. 127 .
Description ........................................................... 107
. Diagnosis Procedure ............................................ 127 .
DTC Logic ............................................................ 107
.
BRAKE WARNING LAMP .............................. 128 N
Diagnosis Procedure ............................................ 107 .
Description ............................................................ 128
.
C1120, C1122, C1124, C1126 IN ABS SOL ... 109
. Component Function Check ................................. 128 .
Description ........................................................... 109
. Diagnosis Procedure ............................................ 128 . O
DTC Logic ............................................................ 109
.
Diagnosis Procedure ............................................ 109 . SLIP INDICATOR LAMP ................................. 129
Component Inspection ......................................... 110 . Description ............................................................ 129
.
Component Function Check ................................. 129 . P
C1121, C1123, C1125, C1127 OUT ABS SOL 112
.. Diagnosis Procedure ............................................ 129 .
Description ........................................................... 112
.
DTC Logic ............................................................ 112
. ECU DIAGNOSIS ...................................... 130
.
Diagnosis Procedure ............................................ 112 .
APPLICATION NOTICE .................................. 130
Component Inspection ......................................... 113 .
Application Notice ................................................. 130
.
Revision: August 2007 BRC-3 2008 Frontier
ABS ACTUATOR AND ELECTRIC UNIT TYPE 3
(CONTROL UNIT) ........................................... 131
.
Reference Value ...................................................131 . BASIC INSPECTION ................................. 158
Wiring Diagram - ABLS ........................................135 .
Fail-Safe ...............................................................140
.
APPLICATION NOTICE .................................. 158
.
Application Notice ................................................ 158
.
DTC No. Index ......................................................141.
DIAGNOSIS AND REPAIR WORKFLOW ....... 159
.
SYMPTOM DIAGNOSIS ........................... 143
.
Work Flow ............................................................ 159
.
APPLICATION NOTICE ................................. 143
. Diagnostic Work Sheet ........................................ 162 .
Application Notice .................................................143
.
INSPECTION AND ADJUSTMENT ................. 163
.
ABLS/ABS ...................................................... 144
. ADDITIONAL SERVICE WHEN REPLACING
Symptom Table ....................................................144
. CONTROL UNIT ..................................................... 163
.
EXCESSIVE ABS FUNCTION OPERATION ADDITIONAL SERVICE WHEN REPLACING
FREQUENCY .................................................. 145
. CONTROL UNIT : Description ............................. 163 .
ADDITIONAL SERVICE WHEN REPLACING
Diagnosis Procedure ............................................145
.
CONTROL UNIT : Special Repair Requirement .. 163 .
UNEXPECTED PEDAL REACTION ............... 146
.
ADJUSTMENT OF STEERING ANGLE SENSOR
Diagnosis Procedure ............................................146
.
NEUTRAL POSITION ............................................. 163 .
THE BRAKING DISTANCE IS LONG ............ 147
. ADJUSTMENT OF STEERING ANGLE SENSOR
Diagnosis Procedure ............................................147
. NEUTRAL POSITION : Description ..................... 163 .
ADJUSTMENT OF STEERING ANGLE SENSOR
ABS FUNCTION DOES NOT OPERATE ....... 148
. NEUTRAL POSITION : Special Repair Require-
Diagnosis Procedure ............................................148
. ment ..................................................................... 163
.
PEDAL VIBRATION OR ABS OPERATION CALIBRATION OF DECEL G SENSOR ................ 164 .
SOUND OCCURS ........................................... 149
. CALIBRATION OF DECEL G SENSOR : Descrip-
Diagnosis Procedure ............................................149
. tion ....................................................................... 164
.
CALIBRATION OF DECEL G SENSOR : Special
NORMAL OPERATING CONDITION ............. 150
. Repair Requirement ............................................. 164 .
Description ............................................................150
.
FUNCTION DIAGNOSIS ........................... 166
PRECAUTION ........................................... 151
.
APPLICATION NOTICE .................................. 166
.
PRECAUTIONS .............................................. 151
. Application Notice ................................................ 166
.
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- VDC .................................................................. 167
.
SIONER" ...............................................................151
. System Diagram .................................................. 167
.
Precaution for Brake System ................................151 . System Description .............................................. 168
.
Precaution for Brake Control ................................151 . Component Parts Location .................................. 169 .
Precaution for CAN System ..................................152 . Component Description ....................................... 170
.
PREPARATION ......................................... 153
. TCS .................................................................. 171
.
System Diagram .................................................. 171
.
PREPARATION .............................................. 153
. System Description .............................................. 171
.
Special Service Tool .............................................153
. Component Parts Location .................................. 172 .
Commercial Service Tool .....................................153. Component Description ....................................... 173
.
REMOVAL AND INSTALLATION ............. 154
. ABS .................................................................. 174
.
System Diagram .................................................. 174
.
WHEEL SENSOR ........................................... 154
. System Description .............................................. 174
.
Removal and Installation ......................................154
. Component Parts Location .................................. 175 .
Component Description ....................................... 176
.
SENSOR ROTOR ........................................... 155
.
Removal and Installation ......................................155
. EBD .................................................................. 177
.
System Diagram .................................................. 177
.
ACTUATOR AND ELECTRIC UNIT (ASSEM- System Description .............................................. 177
.
BLY) ................................................................ 156
. Component Parts Location .................................. 178 .
Removal and Installation ......................................156
. Component Description ....................................... 179
.
Revision: August 2007 BRC-4 2008 Frontier
Hill descent control ........................................ 180
. Special Repair Requirement ................................. 204
.
System Description .............................................. 180
. A
Component Parts Location ................................... 181
. C1115 WHEEL SENSOR ................................ 206
Component Description ........................................ 182
. Description ............................................................ 206
.
DTC Logic ............................................................. 206
.
B
Hill start assist ............................................... 183
. Diagnosis Procedure ............................................ 206 .
System Description .............................................. 183
. Component Inspection .......................................... 207 .
Component Parts Location ................................... 184
. Special Repair Requirement ................................. 208 .
Component Description ........................................ 185
. C
C1116 STOP LAMP SWITCH ......................... 209
DIAGNOSIS SYSTEM [ABS ACTUATOR Description ............................................................ 209
.
AND ELECTRIC UNIT (CONTROL UNIT)] ..... 186
. DTC Logic ............................................................. 209
.
D
CONSULT-III Function (ABS) .............................. 186
. Diagnosis Procedure ............................................ 209 .
Special Repair Requirement ................................. 210 .
COMPONENT DIAGNOSIS ...................... 191
.
C1120, C1122, C1124, C1126 IN ABS SOL ... 211 E
APPLICATION NOTICE .................................. 191
. Description ............................................................ 211
.
Application Notice ................................................ 191
. DTC Logic ............................................................. 211
.
Diagnosis Procedure ............................................ 211 . BRC
C1101, C1102, C1103, C1104 WHEEL SEN- Component Inspection .......................................... 212 .
SOR-1 .............................................................. 192
. Special Repair Requirement ................................. 213 .
Description ........................................................... 192
.
DTC Logic ............................................................ 192
. C1121, C1123, C1125, C1127 OUT ABS SOL. 214 G
Diagnosis Procedure ............................................ 192 . Description ............................................................ 214
.
Component Inspection ......................................... 194 . DTC Logic ............................................................. 214
.
Special Repair Requirement ................................ 194 . Diagnosis Procedure ............................................ 214 . H
Component Inspection .......................................... 215 .
C1105, C1106, C1107, C1108 WHEEL SEN- Special Repair Requirement ................................. 216 .
SOR-2 .............................................................. 195
.
Description ........................................................... 195
. C1130, C1131, C1132, C1133, C1136 EN- I
DTC Logic ............................................................ 195
. GINE SIGNAL ................................................. 217
Diagnosis Procedure ............................................ 195 . Description ............................................................ 217
.
Component Inspection ......................................... 197 . DTC Logic ............................................................. 217
. J
Special Repair Requirement ................................ 197 . Diagnosis Procedure ............................................ 217 .
Special Repair Requirement ................................. 217 .
C1109 POWER AND GROUND SYSTEM ...... 198
.
C1140 ACTUATOR RLY ................................. 219 K
Description ........................................................... 198
.
DTC Logic ............................................................ 198
. Description ............................................................ 219
.
Diagnosis Procedure ............................................ 198 . DTC Logic ............................................................. 219
.
Special Repair Requirement ................................ 199 . Diagnosis Procedure ............................................ 219 . L
Component Inspection .......................................... 220 .
C1110, C1170 ABS ACTUATOR AND ELEC- Special Repair Requirement ................................. 220 .
TRIC UNIT (CONTROL UNIT) ......................... 200
. M
DTC Logic ............................................................ 200
. C1143, C1144 STEERING ANGLE SENSOR . 221
Diagnosis Procedure ............................................ 200. Description ............................................................ 221
.
Special Repair Requirement ................................ 200 . DTC Logic ............................................................. 221
.
Diagnosis Procedure ............................................ 221 . N
C1111 ABS MOTOR, MOTOR RELAY SYS- Component Inspection .......................................... 222 .
TEM ................................................................. 201
. Special Repair Requirement ................................. 222 .
Description ........................................................... 201
. O
DTC Logic ............................................................ 201
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