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CO


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ENGINE

                                                                                                                                                                A




                                                                          ENGINE COOLING SYSTEM
                                                                                               SECTION                    CO                                    CO



                                                                                                                                                                C


                                                                                                                                                                D


                                                                                                                                                                E
                                                                 CONTENTS
                               QR25DE                                              Removal and Installation ........................................20
                                                                                                                                                .               F

PRECAUTION .............................................. 3
                                                     .                           THERMOSTAT AND THERMOSTAT HOUS-
                                                                                 ING .................................................................... 22    G
PRECAUTIONS .................................................. 3
                                                         .                         Exploded View ........................................................22
                                                                                                                                                     .
  Precaution for Supplemental Restraint System                                     Removal and Installation Thermostat .....................22       .
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          Exploded View ........................................................24
                                                                                                                                                     .
  SIONER" .................................................................. 3
                                                                      .            Removal and Installation Water Pump and Ther-                                H
  Precaution for Liquid Gasket .................................... 3 .            mostat Housing .......................................................24
                                                                                                                                                     .

PREPARATION ........................................... 5
                                                   .                             WATER CONTROL VALVE .............................. 25                           I
                                                                                   Exploded View ........................................................25
                                                                                                                                                     .
PREPARATION .................................................. 5
                                                         .                         Removal and Installation ........................................25
                                                                                                                                                     .
  Special Service Tool ................................................ 5
                                                                 .
  Commercial Service Tool ......................................... 5
                                                                 .               WATER OUTLET AND WATER PIPING .......... 27                                    J
                                                                                   Exploded View ........................................................27
                                                                                                                                                     .
FUNCTION DIAGNOSIS .............................. 7
                                             .                                     Removal and Installation ........................................27
                                                                                                                                                     .
                                                                                                                                                                K
COOLING SYSTEM ........................................... 7
                                                     .                           SERVICE DATA AND SPECIFICATIONS
  Cooling Circuit .......................................................... 7
                                                                      .          (SDS) ........................................................... 29
                                                                                                                                               .
  System Chart ........................................................... 8
                                                                      .
                                                                                 SERVICE DATA AND SPECIFICATIONS                                                L
OVERHEATING CAUSE ANALYSIS ................. 9
                                       .
                                                                                 (SDS) ................................................................. 29
  Troubleshooting Chart .............................................. 9
                                                                .
                                                                                   Standard and Limit .................................................29
                                                                                                                                                   .
ON-VEHICLE MAINTENANCE ................... 11
                                       .                                                                       VQ40DE                                           M

ENGINE COOLANT ..........................................11
                                                     .                           PRECAUTION ............................................. 30
                                                                                                                                      .
  System Inspection .................................................. 11
                                                                  .                                                                                             N
  Changing Engine Coolant ...................................... 12
                                                                  .              PRECAUTIONS ................................................. 30
                                                                                   Precaution for Supplemental Restraint System
ON-VEHICLE REPAIR ................................ 16
                                               .                                   (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
                                                                                   SIONER" ................................................................30
                                                                                                                                                       .        O
RADIATOR ........................................................16
                                                             .                     Precaution for Liquid Gasket ..................................30   .
  Exploded View ....................................................... 16
                                                                   .
  Removal and Installation ........................................ 16
                                                                   .             PREPARATION .......................................... 32
                                                                                                                                    .                           P
COOLING FAN ..................................................19
                                                          .                      PREPARATION ................................................. 32
  Exploded View ....................................................... 19
                                                                   .               Special Service Tool ...............................................32
                                                                                                                                                   .
  Removal and Installation (Crankshaft driven type) 19             ....            Commercial Service Tool .......................................32
                                                                                                                                                   .

WATER PUMP ..................................................20
                                                         .                       FUNCTION DIAGNOSIS ............................. 34
                                                                                                                              .
  Exploded View ....................................................... 20
                                                                   .


Revision: August 2007                                                      CO-1                                                            2008 Frontier
COOLING SYSTEM .......................................... 34
                                                      .                           Removal and Installation (Motor driven type) ........ 47
                                                                                                                                    .
  Cooling Circuit ....................................................... 34
                                                                       .
  Schematic .............................................................. 35
                                                                       .        WATER PUMP .................................................. 49
                                                                                                                                          .
                                                                                  Exploded View ....................................................... 49
                                                                                                                                                    .
OVERHEATING CAUSE ANALYSIS ............... 36
                                       .                                          Removal and Installation ........................................ 49
                                                                                                                                                    .
  Troubleshooting Chart ........................................... 36
                                                                .
                                                                                WATER INLET AND THERMOSTAT ASSEM-
ON-VEHICLE MAINTENANCE .................. 38
                                      .                                         BLY ................................................................... 53
                                                                                                                                                    .
                                                                                  Exploded View ....................................................... 53
                                                                                                                                                    .
ENGINE COOLANT .......................................... 38
                                                      .                           Removal and Installation ........................................ 53
                                                                                                                                                    .
  System Inspection ................................................. 38
                                                                  .
  Changing Engine Coolant ...................................... 39
                                                                  .             WATER OUTLET AND WATER PIPING ......... 55
                                                                                                                    .
                                                                                  Exploded View ....................................................... 55
                                                                                                                                                    .
ON-VEHICLE REPAIR ............................... 43
                                              .                                   Removal and Installation ........................................ 55
                                                                                                                                                    .
RADIATOR ....................................................... 43
                                                             .                  SERVICE DATA AND SPECIFICATIONS
  Exploded View ....................................................... 43
                                                                    .           (SDS) .......................................................... 57
  Removal and Installation ....................................... 43
                                                                    .
  Checking Radiator ................................................. 45
                                                                    .           SERVICE DATA AND SPECIFICATIONS
                                                                                (SDS) ................................................................ 57
                                                                                                                                                   .
ENGINE COOLING FAN .................................. 46
                                                  .                               Standard and Limit ................................................. 57
                                                                                                                                                   .
  Exploded View ....................................................... 46
                                                                    .
  Removal and Installation (Crankshaft driven type)... 46




Revision: August 2007                                                     CO-2                                                           2008 Frontier
                                              PRECAUTIONS
< PRECAUTION >                                                                                          [QR25DE]

PRECAUTION                                                                                                                     A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    CO
PRE-TENSIONER"                                                                                       INFOID:0000000003292721



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                      D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                       E



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