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HA


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VENTILATION, HEATER & AIR CONDITIONER

                                                                                                                                                                     A




                                   HEATER & AIR CONDITIONING SYSTEM
                                                                                                 SECTION                      HA                                     B



                                                                                                                                                                     C


                                                                                                                                                                     D


                                                                                                                                                                     E
                                                                 CONTENTS
PRECAUTION .............................................. 3
                                                     .                             Checking System for Leaks Using the Fluorescent                                   F
                                                                                   Dye Leak Detector ..................................................24
                                                                                                                                                        .
PRECAUTIONS .................................................. 3
                                                         .                         Dye Injection ...........................................................24
                                                                                                                                                        .
  Precaution for Supplemental Restraint System                                                                                                                       G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        ELECTRICAL LEAK DETECTOR .................... 26
  SIONER" .................................................................. 3
                                                                      .            Checking of Refrigerant Leaks ...............................26
                                                                                                                                            .
  Precaution for Working with HFC-134a (R-134a)...... 3                            Electronic Refrigerant Leak Detector ......................26
                                                                                                                                            .
                                                                                                                                                                     H
  Contaminated Refrigerant ........................................ 3 .
  General Refrigerant Precaution ............................... 4    .          ON-VEHICLE REPAIR ................................ 29
                                                                                                                                .
  Precaution for Leak Detection Dye .......................... 4      .          REFRIGERATION SYSTEM ............................. 29
  A/C Identification Label ............................................ 4
                                                                      .                                                                                              HA
                                                                                   Component .............................................................29
                                                                                                                                                      .
  Precaution for Refrigerant Connection ..................... 4       .            HFC-134a (R-134a) Service Procedure .................30            .
  Precaution for Service of Compressor ..................... 8        .
  Precaution for Service Equipment ............................ 8     .          COMPRESSOR ................................................. 33                     J
                                                                                   Removal and Installation for Compressor ..............33
                                                                                                                                     .
PREPARATION .......................................... 11
                                                   .                               Removal and Installation for Compressor Clutch ....35
PREPARATION .................................................11
                                                         .                       HIGH-PRESSURE FLEXIBLE HOSE ............... 39                                      K
  Special Service Tool .............................................. 11
                                                                 .                 Removal and Installation for High-pressure Flexi-
  HFC-134a (R-134a) Service Tool and Equipment 11                ....              ble A/C Hose ..........................................................39
                                                                                                                                                      .
  Commercial Service Tool ....................................... 13
                                                                 .                                                                                                   L
                                                                                 HIGH-PRESSURE PIPE .................................... 40
FUNCTION DIAGNOSIS ............................. 15
                                             .                                     Removal and Installation for High-pressure A/C
                                                                                   Pipe ........................................................................40
                                                                                                                                                            .
REFRIGERATION SYSTEM .............................15
                                              .                                                                                                                      M
  Component ............................................................. 15
                                                                     .           LOW-PRESSURE FLEXIBLE HOSE ................ 41
  Refrigerant Cycle ................................................... 16
                                                                     .             Removal and Installation for Low-Pressure Flexi-
  Refrigerant System Protection ............................... 16   .             ble A/C Hose ..........................................................41
                                                                                                                                                      .              N
OIL .....................................................................18
                                                                     .           LOW-PRESSURE PIPE .................................... 42
  Maintenance of Oil Quantity in Compressor .......... 18
                                                  .                                Removal and Installation for Low-Pressure A/C
                                                                                   Pipe ........................................................................42
                                                                                                                                                            .        O
ON-VEHICLE MAINTENANCE ................... 20
                                       .
                                                                                 CONDENSER .................................................... 43
REFRIGERATION SYSTEM .............................20
                                              .                                    Removal and Installation for Condenser ................43
                                                                                                                                      .
  HFC-134a (R-134a) Service Procedure ................. 20
                                                   .                                                                                                                 P
                                                                                 REFRIGERANT PRESSURE SENSOR ............ 44
OIL .....................................................................22
                                                                     .             Removal and Installation for Refrigerant Pressure
  Maintenance of Oil Quantity in Compressor .......... 22
                                                  .                                Sensor ....................................................................44
                                                                                                                                                          .
FLUORESCENT LEAK DETECTOR ................24
                                      .                                          EXPANSION VALVE ......................................... 45
  Checking of Refrigerant Leaks ............................... 24
                                                           .
                                                                                   Removal and Installation for Expansion Valve .......45
                                                                                                                                   .


Revision: August 2007                                                      HA-1                                                                2008 Frontier
SERVICE DATA AND SPECIFICATIONS                                       SERVICE DATA AND SPECIFICATIONS
(SDS) .......................................................... 46
                                                             .        (SDS) ................................................................ 46
                                                                                                                                         .
                                                                        Service Data and Specification (SDS) ................... 46
                                                                                                                             .




Revision: August 2007                                            HA-2                                                         2008 Frontier
                                              PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                     A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    B
PRE-TENSIONER"                                                                                       INFOID:0000000003221523



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                      D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                       E



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