Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2006-2009 Approved Nissan Frontier 2009 BR

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BRAKES

SECTION
BRAKE SYSTEM
BR B

E
CONTENTS
PRECAUTION .............................................. 3
. BRAKE MASTER CYLINDER .......................... 11 BR
On Board Inspection ...............................................11
.
PRECAUTIONS .................................................. 3
.
Precaution for Supplemental Restraint System BRAKE TUBE AND HOSE ............................... 12 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Hydraulic Circuit .....................................................12
.
SIONER" .................................................................. 3
.
FRONT BRAKE ........................................................16
.
Precaution for Brake System ................................... 3 .
FRONT BRAKE : Inspection ...................................16 . H
Precaution for Procedure without Cowl Top Cover 3 ......
REAR BRAKE ...........................................................17
.
PREPARATION ........................................... 4
. REAR BRAKE : Inspection .....................................17 .
I
PREPARATION .................................................. 4
.
ON-VEHICLE MAINTENANCE ................... 18
.
Special Service Tool ................................................ 4
.
Commercial Service Tool ......................................... 4
. BRAKE PEDAL ................................................. 18 J
Inspection and Adjustment .....................................18
.
FUNCTION DIAGNOSIS .............................. 5
.
BRAKE FLUID .................................................. 20
NOISE, VIBRATION, AND HARSHNESS On Board Inspection ...............................................20
. K
(NVH) TROUBLESHOOTING ............................ 5
. Drain and Refill .......................................................20
.
NVH Troubleshooting Chart ..................................... 5
. Bleeding Brake System ..........................................20 .
BASIC INSPECTION ................................... 6
. L
ON-VEHICLE REPAIR ................................ 22
.
FRONT DISC BRAKE ........................................ 6
. BRAKE PEDAL ................................................. 22
BRAKE PAD ............................................................... 6
. Exploded View ........................................................22
. M
BRAKE PAD : Inspection ......................................... 6. Removal and Installation ........................................22
.

DISC ROTOR .............................................................. 6
. BRAKE TUBE AND HOSE ............................... 24
N
DISC ROTOR : Inspection ....................................... 6 . Hydraulic Circuit .....................................................24
.
Removal and Installation of Front Brake Piping
REAR DISC BRAKE .......................................... 8
. and Brake Hose ......................................................28
.
Removal and Installation of Rear Brake Piping O
BRAKE PAD ............................................................... 8
. and Brake Hose ......................................................29
.
BRAKE PAD : Inspection ......................................... 8. Inspection After Installation ....................................30
.
DISC ROTOR .............................................................. 8
. P
BRAKE MASTER CYLINDER .......................... 32
DISC ROTOR : Inspection ....................................... 8 .
Removal and Installation ........................................32
.
BRAKE BOOSTER ............................................ 9
. BRAKE BOOSTER ........................................... 34
Inspection ................................................................. 9
.
Removal and Installation ........................................34
.
VACUUM LINES ................................................10
. VACUUM LINES ............................................... 36
Inspection ............................................................... 10
.

Revision: October 2008 BR-1 2009 Frontier
Removal and Installation ....................................... 36
. FRONT DISC BRAKE ...................................... 49
.
Exploded View of Brake Caliper ............................ 49
.
FRONT DISC BRAKE ....................................... 37
. Disassembly and Assembly ................................... 49
.
Exploded View of Brake Pads ............................... 37 .
Removal and Installation of Brake Pad ................. 37 . REAR DISC BRAKE ......................................... 52
.
Brake Burnishing ................................................... 38
. Exploded View of Brake Caliper ............................ 52
.
Exploded View of Brake Caliper ............................ 39 . Disassembly and Assembly ................................... 52
.
Removal and Installation of Brake Caliper and
Disc Rotor .............................................................. 39
. SERVICE DATA AND SPECIFICATIONS
(SDS) .......................................................... 55
REAR DISC BRAKE ......................................... 42
.
Exploded View of Brake Pad ................................. 42 . SERVICE DATA AND SPECIFICATIONS
Removal and Installation of Brake Pad ................. 42 . (SDS) ................................................................ 55
.
Brake Burnishing ................................................... 43
. General Specification ............................................. 55
.
Exploded View of Brake Caliper ............................ 44 . Brake Pedal ........................................................... 55
.
Removal and Installation of Brake Caliper and Brake Booster ........................................................ 56
.
Disc Rotor .............................................................. 44
. Check Valve ........................................................... 56
.
Front Disc Brake .................................................... 56
.
DISASSEMBLY AND ASSEMBLY ............ 47
. Rear Disc Brake ..................................................... 56
.
BRAKE MASTER CYLINDER .......................... 47
.
Disassembly and Assembly ................................... 47
.

Revision: October 2008 BR-2 2009 Frontier
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000004055282

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: E

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