Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2006-2009 Approved Nissan Frontier 2009 CL
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TRANSMISSION & DRIVELINE
A
SECTION CL CLUTCH
B
C
CL
E
CONTENTS
SYMPTOM DIAGNOSIS .............................. 3
. Exploded View ........................................................12
. F
Removal and Installation ........................................12 .
NOISE, VIBRATION AND HARSHNESS Disassembly and Assembly ....................................12 .
(NVH) TROUBLESHOOTING ............................ 3
. Inspection ...............................................................13
. G
NVH Troubleshooting Chart ..................................... 3
.
CLUTCH PIPING ............................................... 14
PRECAUTION .............................................. 4
. Exploded View ........................................................14
.
Removal and Installation ........................................14
. H
PRECAUTIONS .................................................. 4
.
Precaution for Supplemental Restraint System REMOVAL AND INSTALLATION .............. 15
.
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- I
SIONER" .................................................................. 4
. CLUTCH RELEASE MECHANISM ................... 15
Precaution for Procedure without Cowl Top Cover 4 ......
5M/T ..........................................................................15
.
Service Notice or Precautions .................................. 4 .
5M/T : Exploded View .............................................15 . J
PREPARATION ........................................... 5
. 5M/T : Removal and Installation .............................15 .
5M/T : Inspection ....................................................16 .
PREPARATION .................................................. 5
. K
6M/T ..........................................................................16
.
Special Service Tool ................................................ 5
.
6M/T : Exploded View .............................................17 .
Commercial Service Tool ......................................... 5
.
6M/T : Removal and Installation .............................17 .
ON-VEHICLE MAINTENANCE .................... 7
. 6M/T : Inspection ....................................................18 . L
CLUTCH PEDAL ................................................ 7
. CLUTCH DISC, CLUTCH COVER .................... 20
On-Vehicle Inspection and Adjustment .................... 7
. 5M/T ..........................................................................20
. M
CLUTCH FLUID .................................................. 8
. 5M/T : Exploded View .............................................20 .
Bleeding ................................................................... 8
. 5M/T : Removal and Installation .............................20 .
5M/T : Inspection and Adjustment ..........................21 . N
ON-VEHICLE REPAIR ................................. 9
. 6M/T ..........................................................................22
.
CLUTCH PEDAL ................................................ 9
. 6M/T : Exploded View .............................................22 .
Exploded View ......................................................... 9
. 6M/T : Removal and Installation .............................22 . O
Removal and Installation .......................................... 9 . 6M/T : Inspection and Adjustment ..........................23 .
Inspection ................................................................. 9
.
SERVICE DATA AND SPECIFICATIONS P
CLUTCH MASTER CYLINDER .........................10
. (SDS) ........................................................... 25
.
Exploded View ....................................................... 10
.
Removal and Installation ........................................ 10 . SERVICE DATA AND SPECIFICATIONS
Disassembly and Assembly ................................... 11 . (SDS) ................................................................. 25
Inspection ............................................................... 11
. Clutch Control System ............................................25
.
Clutch Master Cylinder ...........................................25
.
OPERATING CYLINDER ..................................12
. Clutch Operating Cylinder ......................................25
.
Revision: October 2008 CL-1 2009 Frontier
Clutch Disc ............................................................ 25
. Clutch Pedal ........................................................... 25
.
Clutch Cover .......................................................... 25
.
Revision: October 2008 CL-2 2009 Frontier
Symptom
CLUTCH
Reference page
Revision: October 2008
Clutch slips
Clutch noisy
Clutch pedal spongy
Clutch grabs/chatters
< SYMPTOM DIAGNOSIS >
SUSPECTED PARTS (Possible cause)
Clutch does not disengage
NVH Troubleshooting Chart
CLUTCH PEDAL (Free play out of adjustment) CL-7
1
1
CLUTCH LINE (Air in line) CL-8
2
1
SYMPTOM DIAGNOSIS
MASTER CYLINDER PISTON CUP (Damaged) CL-10
3
2
tion. If necessary, repair or replace these parts.
OPERATING CYLINDER PISTON CUP (Damaged) CL-12
4
2
EM-74 (QR25DE),
ENGINE MOUNTING (Loose)
1
EM-216 (VQ40DE)
CL-3
CL-15 (5M/T),
RELEASE BEARING (Worn, dirty or damaged)
1
CL-17 (6 M/T)
CLUTCH DISC (Out of true)
5
CLUTCH DISC (Runout is excessive)
5
2
CLUTCH DISC (Lining broken)
5
CLUTCH DISC (Dirty or burned)
5
CLUTCH DISC (Oily)
5
2
2
CL-20 (5M/T),
CLUTCH DISC (Worn out)
2
2
CL-22 (6M/T)
CLUTCH DISC (Hardened)
2 CLUTCH DISC (Lack of spline grease)
5
DIAPHRAGM SPRING (Damaged)
6
3
DIAPHRAGM SPRING (Out of tip alignment)
6
2
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PRESSURE PLATE (Distortion)
7
4
EM-88 (QR25DE),
FLYWHEEL (Distortion)
5
2009 Frontier
EM-231 (VQ40DE)
INFOID:0000000004054204
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
I
J
L
F
P
K
E
B
A
N
CL
H
C
O
G
M
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004054205
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
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