Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Frontier 2006-2009 Approved Nissan Frontier 2009 EXL
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DRIVER CONTROLS
A
SECTION
EXTERIOR LIGHTING SYSTEM
EXL B
C
D
E
CONTENTS
BASIC INSPECTION ................................... 4
. System Description .................................................18
. F
Component Parts Location .....................................18.
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
. Component Description ..........................................19
.
Work Flow ................................................................ 4
. G
COMBINATION SWITCH READING SYSTEM
FUNCTION DIAGNOSIS .............................. 7
. ... 20
System Diagram .....................................................20
.
HEADLAMP ........................................................ 7
. System Description .................................................20
. H
System Diagram ....................................................... 7
. Component Parts Location .....................................23.
System Description .................................................. 7
.
Component Parts Location ....................................... 7
. DIAGNOSIS SYSTEM (BCM) ........................... 25 I
Component Description ............................................ 8
.
HEADLAMP ..............................................................25
.
DAYTIME RUNNING LIGHT SYSTEM .............. 9
. HEADLAMP : CONSULT-III Function (BCM -
System Diagram ....................................................... 9
. HEAD LAMP) ..........................................................25
. J
System Description .................................................. 9
.
Component Parts Location ..................................... 10
. FLASHER ..................................................................26
.
Component Description .......................................... 10
. FLASHER : CONSULT-III Function (BCM -
K
FLASHER) ..............................................................26
.
AUTO LIGHT SYSTEM .....................................12
.
System Diagram ..................................................... 12
. COMB SW .................................................................26
.
System Description ................................................ 12
. COMB SW : CONSULT-III Function (BCM - EXL
COMB SW) .............................................................26
.
Component Parts Location ..................................... 13
.
Component Description .......................................... 13
. BATTERY SAVER ....................................................27
.
BATTERY SAVER : CONSULT-III Function (BCM M
FRONT FOG LAMP ...........................................14
.
- BATTERY SAVER) ..............................................27
.
System Diagram ..................................................... 14
.
System Description ................................................ 14
. DIAGNOSIS SYSTEM (IPDM E/R) ................... 29
Component Parts Location ..................................... 14
. N
Diagnosis Description .............................................29
.
Component Description .......................................... 15
. CONSULT - III Function (IPDM E/R) ......................31 .
TURN SIGNAL AND HAZARD WARNING COMPONENT DIAGNOSIS ........................ 34
. O
LAMPS ..............................................................16
.
System Diagram ..................................................... 16
. POWER SUPPLY AND GROUND CIRCUIT .... 34
System Description ................................................ 16
.
BCM (BODY CONTROL MODULE) .........................34 . P
Component Parts Location ..................................... 16
.
Component Description .......................................... 17
. BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ...............................................................34
.
PARKING, LICENSE PLATE AND TAIL
IPDM E/R (INTELLIGENT POWER DISTRIBU-
LAMPS ..............................................................18
.
TION MODULE ENGINE ROOM) .............................35
.
System Diagram ..................................................... 18
.
Revision: October 2008 EXL-1 2009 Frontier
IPDM E/R (INTELLIGENT POWER DISTRIBU- Terminal Layout ................................................... 103.
TION MODULE ENGINE ROOM) : Diagnosis Pro- Physical Values .................................................... 104
.
cedure .................................................................... 35
. Wiring Diagram .................................................... 109.
Fail Safe .............................................................. 112
.
HEADLAMP (HI) CIRCUIT ............................... 36
. DTC Inspection Priority Chart ............................ 113 .
Description ............................................................. 36
. DTC Index ........................................................... 113
.
Component Function Check .................................. 36 .
Diagnosis Procedure ............................................. 36 . IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ............... 115
.
HEADLAMP (LO) CIRCUIT .............................. 38
. Reference Value .................................................. 115 .
Description ............................................................. 38
. Terminal Layout ................................................... 117.
Component Function Check .................................. 38 . Physical Values .................................................... 117
.
Diagnosis Procedure ............................................. 38 . Wiring Diagram .................................................... 121.
FRONT FOG LAMP CIRCUIT .......................... 40
. Fail Safe .............................................................. 125
.
DTC Index ........................................................... 127
.
Description ............................................................. 40
.
Component Function Check .................................. 40 . SYMPTOM DIAGNOSIS ........................... 128
Diagnosis Procedure ............................................. 40 .
EXTERIOR LIGHTING SYSTEM SYMPTOMS 128
..
PARKING LAMP CIRCUIT ............................... 42
. Symptom Table .................................................... 128
.
Description ............................................................. 42
.
Component Function Check .................................. 42 . NORMAL OPERATING CONDITION .............. 130
.
Diagnosis Procedure ............................................. 42 . Description ........................................................... 130
.
TURN SIGNAL LAMP CIRCUIT ....................... 47
. BOTH SIDE HEADLAMPS DO NOT SWITCH
Description ............................................................. 47
. TO HIGH BEAM ............................................... 131
.
Component Function Check .................................. 47 . Description ........................................................... 131
.
Diagnosis Procedure ............................................. 47 . Diagnosis Procedure ............................................ 131 .
HEADLAMP ...................................................... 50
. BOTH SIDE HEADLAMPS (LO) ARE NOT
Wiring Diagram ...................................................... 50
. TURNED ON .................................................... 132
.
DAYTIME LIGHT SYSTEM ............................... 54
. Description ........................................................... 132
.
Wiring Diagram ...................................................... 54
. Diagnosis Procedure ............................................ 132 .
AUTO LIGHT SYSTEM ..................................... 63
. PARKING, LICENSE PLATE AND TAIL
Wiring Diagram ...................................................... 63
. LAMPS ARE NOT TURNED ON ..................... 133
.
Description ........................................................... 133
.
FRONT FOG LAMP SYSTEM .......................... 68
. Diagnosis Procedure ............................................ 133 .
Wiring Diagram ...................................................... 68
.
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURN SIGNAL AND HAZARD WARNING TURNED ON .................................................... 134
.
LAMP SYSTEM ................................................ 72
. Description ........................................................... 134
.
Wiring Diagram ...................................................... 72
. Diagnosis Procedure ............................................ 134 .
PARKING, LICENSE PLATE AND TAIL PRECAUTION ........................................... 135
LAMPS SYSTEM .............................................. 77
.
Wiring Diagram ...................................................... 77
. PRECAUTIONS ............................................... 135
.
Precaution for Supplemental Restraint System
STOP LAMP ..................................................... 83
. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Wiring Diagram ...................................................... 83
. SIONER" .............................................................. 135
.
General precautions for service operations ......... 135 .
BACK-UP LAMP ............................................... 88
.
Wiring Diagram ...................................................... 88
. ON-VEHICLE MAINTENANCE ................. 136
TRAILER TOW ................................................. 92
. HEADLAMP ..................................................... 136
.
Wiring Diagram ...................................................... 92
. Aiming Adjustment ............................................... 136
.
ECU DIAGNOSIS ...................................... 100
. FRONT FOG LAMP ......................................... 138
.
Aiming Adjustment ............................................... 138
.
BCM (BODY CONTROL MODULE) ............... 100
.
Reference Value ...................................................100
. ON-VEHICLE REPAIR .............................. 140
Revision: October 2008 EXL-2 2009 Frontier
HEADLAMP ..................................................... 140
. REAR COMBINATION LAMP ......................... 145
Bulb Replacement ................................................ 140
. Bulb Replacement ................................................ 145
. A
Removal and Installation ...................................... 140
. Removal and Installation ...................................... 145
.
Disassembly and Assembly ................................. 141 .
LIGHTING & TURN SIGNAL SWITCH ........... 146
B
FRONT FOG LAMP ......................................... 142
. Removal and Installation ...................................... 146
.
Bulb Replacement ................................................ 142
.
Removal and Installation ...................................... 142
. HAZARD SWITCH .......................................... 147
Removal and Installation ...................................... 147
. C
STOP LAMP .................................................... 143
.
Bulb Replacement ................................................ 143
. SERVICE DATA AND SPECIFICATIONS
Removal and Installation ...................................... 143
. (SDS) ......................................................... 148
. D
LICENSE PLATE LAMP ................................. 144
. SERVICE DATA AND SPECIFICATIONS
Bulb Replacement ................................................ 144
. (SDS) ............................................................... 148
Removal and Installation ...................................... 144
. Headlamp ............................................................. 148
. E
Exterior Lamp ....................................................... 148
.
F
G
H
I
J
K
EXL
M
N
O
P
Revision: October 2008 EXL-3 2009 Frontier
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000004056429
OVERALL SEQUENCE
JPLIA0089GB
Revision: October 2008 EXL-4 2009 Frontier
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
DETAILED FLOW A
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
B
>> GO TO 2
2.SYMPTOM CHECK C
Verify the symptom from the customer's information.
D
>> GO TO 3
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer E
interview.
>> GO TO 4 F
4.SELF-DIAGNOSIS WITH CONSULT-III
Perform the self diagnosis with CONSULT-III. Check that any DTC is detected.
G
Is any DTC detected?
YES >> GO TO 5
NO >> GO TO 6 H
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
I
>> GO TO 9
6.FAIL-SAFE ACTIVATION CHECK J
Determine if the customer's concern is related to fail-safe activation.
Does the fail-safe activate?
YES >> GO TO 7 K
NO >> GO TO 8
7.SYSTEM DIAGNOSIS EXL
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
M
>> GO TO 9
8.SYMPTOM DIAGNOSIS
N
Perform the symptom diagnosis. Specify the malfunctioning part.
>> GO TO 9 O
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
P
>> GO TO 11
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT-III)
Perform the self diagnosis with CONSULT-III. Verfied that no DTCs are detected. Erase all DTCs detected
prior to the repair. Verify that DTC is not detected again.
Is any DTC detected?
Revision: October 2008 EXL-5 2009 Frontier
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
YES >> GO TO 5
NO >> GO TO 11
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 3
Revision: October 2008 EXL-6 2009 Frontier
HEADLAMP
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS A
HEADLAMP
System Diagram INFOID:0000000004056430
B
C
D
E
F
AWLIA0002GB
G
System Description INFOID:0000000004056431
Control of the headlamp system operation is dependent upon the position of the lighting switch (combination H
switch). When the lighting switch is placed in the 2nd position, the BCM (body control module) receives input
requesting the headlamps and park lamps to illuminate. This input is communicated to the IPDM E/R (intelli-
gent power distribution module engine room) via the CAN communication lines. The CPU (central processing
unit) of the IPDM E/R controls the headlamp high and headlamp low relay coils. When energized, these relays I
direct power to the respective headlamps, which then illuminate.
HIGH BEAM OPERATION/FLASH-TO-PASS OPERATION
With the lighting switch in the 2ND position and placed in HIGH position, the BCM receives input requesting J
the headlamp high beams to illuminate. The flash to pass feature can be used any time and also sends a sig-
nal to the BCM. This input is communicated to the IPDM E/R via the CAN communication lines. The CPU of
the combination meter controls the ON/OFF status off the HIGH BEAM indicator. The CPU of the IPDM E/R K
controls the headlamp high relay coil which supplies power to the high beam headlamps.
The combination meter receives a high beam request signal (ON) via the CAN communication lines and turns
the high beam indicator lamp ON.
EXL
Component Parts Location INFOID:0000000004056432
M
N
O
P
WKIA4957E
Revision: October 2008 EXL-7 2009 Frontier
HEADLAMP
< FUNCTION DIAGNOSIS >
1. IPDM E/R E122, E123, E124 2. BCM M18, M20 (view with lower instru- 3. Combination switch (lighting and turn
ment panel LH removed) signal switch) M28
4. Combination meter M24
Component Description INFOID:0000000004056433
Part name Description
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