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WT


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SUSPENSION

                                                                                                                                                                  A




                                                                                              SECTION
                                                                                  ROAD WHEELS & TIRES
                                                                                                                          WT                                      B



                                                                                                                                                                  C


                                                                                                                                                                  D


                                                                                                                                                                  WT
                                                                 CONTENTS
BASIC INSPECTION ................................... 3
                                                .                                  Special Repair Requirement ...................................18
                                                                                                                                             .                    F

DIAGNOSIS AND REPAIR WORKFLOW ......... 3
                                  .                                              C1729 VEHICLE SPEED SIGNAL .................... 19
  Repair Work Flow ..................................................... 3
                                                                  .                Description ..............................................................19
                                                                                                                                                         .
                                                                                                                                                                  G
                                                                                   DTC Logic ...............................................................19
                                                                                                                                                         .
INSPECTION AND ADJUSTMENT .................... 5
                                         .                                         Diagnosis Procedure ..............................................19  .
  Preliminary Check .................................................... 5
                                                                  .                Special Repair Requirement ...................................19      .
  Transmitter Wake Up Operation .............................. 5  .                                                                                               H
  ID Registration Procedure ........................................ 6
                                                                  .              C1735 IGNITION SIGNAL ................................. 20
                                                                                   Description ..............................................................20
                                                                                                                                                         .
FUNCTION DIAGNOSIS .............................. 8
                                             .                                     DTC Logic ...............................................................20
                                                                                                                                                         .        I
                                                                                   Diagnosis Procedure ..............................................20  .
TPMS .................................................................. 8
                                                                  .                Special Repair Requirement ...................................20      .
  System Diagram ....................................................... 8
                                                                  .
  System Description .................................................. 8
                                                                  .              ECU DIAGNOSIS ........................................ 21
                                                                                                                                    .                             J
  System Component ................................................ 10
                                                                  .
                                                                                 BCM (BODY CONTROL MODULE) ................. 21
DIAGNOSIS SYSTEM (BCM) ...........................11
                                              .                                    Reference Value .....................................................21
                                                                                                                                                     .            K
  CONSULT-III Function (BCM) ................................ 11
                                                         .                         Terminal Layout ......................................................24
                                                                                                                                                     .
  Self-Diagnosis (Without CONSULT-III) .................. 12
                                                         .                         Physical Values ......................................................25
                                                                                                                                                     .
                                                                                   Wiring Diagram .......................................................30
                                                                                                                                                     .
COMPONENT DIAGNOSIS ........................ 14
                                         .                                         Self-Diagnosis (With CONSULT-III) .......................32       .            L
                                                                                   Self-Diagnosis (Without CONSULT-III) ..................33         .
C1708 - C1711 DATA FROM TRANSMITTER
NOT BEING RECEIVED ....................................14
                                                   .                             SYMPTOM DIAGNOSIS ............................. 35
                                                                                                                             .                                    M
  Description ............................................................. 14
                                                                       .
  DTC Logic .............................................................. 14
                                                                       .         TPMS ................................................................. 35
  Diagnosis Procedure .............................................. 14.           Symptom Table ......................................................35
                                                                                                                                                   .
  Special Repair Requirement .................................. 15     .                                                                                          N
                                                                                 LOW TIRE PRESSURE WARNING LAMP
C1712 - C1715, C1720 - C1723, C1724 -                                            DOES NOT TURN ON ....................................... 36
C1727 TRANSMITTER MALFUNCTION ..........16
                                      .                                            Low Tire Pressure Warning Lamp Does Not Come                                   O
  Description ............................................................. 16
                                                                       .           On When Ignition Switch Is Turned On ..................36
                                                                                                                                      .
  DTC Logic .............................................................. 16
                                                                       .
  Diagnosis Procedure .............................................. 16.         LOW TIRE PRESSURE WARNING LAMP
                                                                                 STAYS ON ........................................................ 37             P
  Special Repair Requirement .................................. 17     .
                                                                                   Low Tire Pressure Warning Lamp Stays On When
C1716 - C1719 TRANSMITTER PRESSURE                                                 Ignition Switch Is Turned On ..................................37
                                                                                                                                              .
MALFUNCTION .................................................18
                                                         .
  Description ............................................................. 18
                                                                       .         LOW TIRE PRESSURE WARNING LAMP
  DTC Logic .............................................................. 18
                                                                       .         BLINKS ............................................................. 38
  Diagnosis Procedure .............................................. 18.


Revision: October 2008                                                     WT-1                                                              2009 Frontier
  Low Tire Pressure Warning Lamp Flashes When                                     Special Service Tool .............................................. 43
                                                                                                                                                  .
  Ignition Switch Is Turned On ................................. 38
                                                             .
                                                                                ON-VEHICLE MAINTENANCE .................. 44
HAZARD WARNING LAMPS FLASH .............. 39
                                      .
  Hazard Warning Lamps Flash When Ignition                                      WHEEL ............................................................. 44
                                                                                                                                                .
  Switch Is Turned On .............................................. 39
                                                                 .                Inspection ............................................................... 44
                                                                                                                                                         .

ID REGISTRATION CANNOT BE COMPLET-                                              ON-VEHICLE REPAIR ............................... 45
ED ..................................................................... 40
                                                                     .
  ID Registration Cannot Be Completed .................. 40
                                                     .
                                                                                WHEEL AND TIRE ASSEMBLY ...................... 45
                                                                                                                           .
                                                                                  Balancing Wheels .................................................. 45  .
NOISE, VIBRATION, AND HARSHNESS                                                   Rotation .................................................................. 46
                                                                                                                                                          .
(NVH) TROUBLESHOOTING ........................... 41
                                              .
  NVH Troubleshooting Chart .................................. 41
                                                           .
                                                                                REMOVAL AND INSTALLATION .............. 48
                                                                                REMOVAL AND INSTALLATION .................... 48
                                                                                                                          .
PRECAUTION ............................................ 42
                                                    .
                                                                                  Transmitter (Pressure Sensor) ............................... 48
                                                                                                                                            .
PRECAUTIONS ................................................ 42
                                                         .
  Precaution for Supplemental Restraint System
                                                                                SERVICE DATA AND SPECIFICATIONS
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                       (SDS) .......................................................... 50
  SIONER" ................................................................ 42
                                                                       .
                                                                                SERVICE DATA AND SPECIFICATIONS
  Precaution for work ................................................ 42
                                                                       .
                                                                                (SDS) ................................................................ 50
                                                                                                                                                   .
PREPARATION .......................................... 43
                                                   .                              Road Wheel ........................................................... 50  .
                                                                                  Tire ......................................................................... 50
                                                                                                                                                             .
PREPARATION ................................................ 43
                                                         .




Revision: October 2008                                                    WT-2                                                                  2009 Frontier
                               DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION                                                                                                         A
DIAGNOSIS AND REPAIR WORKFLOW
Repair Work Flow                                                                               INFOID:0000000004055207
                                                                                                                         B

WORK FLOW
                                                                                                                         C


                                                                                                                         D


                                                                                                                         WT



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                                                                                                                         H



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                                                                                                                         M
                                                                                             ALEIA0003GB



       WT-5, "Preliminary Check"   WT-32, "Self-Diagnosis (With CONSULT-III)"   WT-35, "Symptom Table"                   N
                                   WT-33, "Self-Diagnosis (Without CONSULT-
                                                      III)"

DETAILED FLOW                                                                                                            O

1.CUSTOMER INFORMATION
Interview the customer to obtain detailed information about the symptom.                                                 P


          >> GO TO 2
2.PRELIMINARY CHECK
Perform preliminary check. Refer to WT-5, "Preliminary Check".


Revision: October 2008                              WT-3                                         2009 Frontier
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
       >> GO TO 3
3.SELF-DIAGNOSIS
Perform self-diagnosis. Refer to WT-32, "Self-Diagnosis (With CONSULT-III)" (with CONSULT-III) or WT-33,
"Self-Diagnosis (Without CONSULT-III)" (without CONSULT-III).

         >> GO TO 4
4.SYMPTOM
Check for symptoms. Refer to WT-35, "Symptom Table".

         >> GO TO 5
5.MALFUNCTIONING PARTS
Repair or replace the applicable parts.

         >> GO TO 6
6.DRIVE TEST
1.   Perform a drive test.
2.   Check the low tire pressure warning lamp.

         >> GO TO 7
7.SELF-DIAGNOSIS
Perform self-diagnosis. Refer to WT-32, "Self-Diagnosis (With CONSULT-III)" (with CONSULT-III) or WT-33,
"Self-Diagnosis (Without CONSULT-III)" (without CONSULT-III).
Are any DTC's displayed?
 YES >> GO TO 5
 NO      >> Inspection End




Revision: October 2008                           WT-4                                       2009 Frontier
                                 INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
                                                                                                                  A
Preliminary Check                                                                       INFOID:0000000004055208



1.TIRE PRESSURE                                                                                                   B
Check all tire pressures. Refer to WT-50, "Tire".
Do tire pressures match specification?
                                                                                                                  C
 YES >> GO TO 2.
 NO       >> Adjust tire pressures to specified value.
2.LOW TIRE PRESSURE WARNING LAMP                                                                    D
Check low tire pressure warning lamp activation.
Does the low tire pressure warning lamp activate for one second when ignition switch is turned ON?
 YES >> GO TO 3.                                                                                   WT
 NO     >> GO TO WT-36, "Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is
            Turned On".
3.BCM CONNECTOR                                                                                                   F
1. Disconnect BCM harness connectors.
2. Check terminals for damage or loose connections.
3. Reconnect harness connectors.                                                                                  G
Are BCM connectors damaged or loose?
 YES >> Repair or replace damaged parts.
 NO    >> GO TO 4.                                                                                                H
4.TRANSMITTER ACTIVATION TOOL
Check battery in transmitter activation tool.                                                                     I
Is transmitter activation tool battery fully charged?
  YES >> Perform self-diagnosis. Refer to WT-32, "Self-Diagnosis (With CONSULT-III)".
  NO     >> Replace battery in transmitter activation tool.                                                       J
Transmitter Wake Up Operation                                                           INFOID:0000000004055209



NOTE:                                                                                                             K
This procedure must be done after replacement of a low tire pressure warning transmitter or BCM.
New replacement transmitters are provided asleep and must first be woken up using Transmitter Acti-
vation Tool J-45295 before ID registration can be performed.                                                      L
1. Turn ignition switch ON. Push the transmitter activation tool
    against the tire near the front left transmitter. Press the button
    for 5 seconds. The hazard warning lamps flash per the following
    diagram.                                                                                                      M

        Tool number       : (J-45295)
                                                                                                                  N



                                                                                                                  O
                                                                                                  LEIA0036E


2.   Repeat this procedure for each tire in the following order: FL, FR, RR, RL.
                                                                                                                  P




Revision: October 2008                               WT-5                                2009 Frontier
                                     INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
3. When the BCM finishes assigning each tire ID, the BCM flashes the hazard warning lamps and sends
   flashing indicator status by CAN according to the following time chart.




                                                                                              WEIA0177E

4.   After completing wake up of all transmitters, make sure low tire pressure warning lamp goes out.
ID Registration Procedure                                                                        INFOID:0000000004055210




ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL
NOTE:
This procedure must be done after replacement of a low tire pressure warning transmitter or BCM.
New replacement transmitters are provided asleep and must first be woken up using Transmitter Acti-
vation Tool J-45295 before ID registration can be performed.
1. Connect CONSULT-III.
2. Select ID REGIST under BCM.
3. Push the transmitter activation tool against the tire near the front
    left transmitter. Press the button for 5 seconds.

          Tool number       : (J-45295)




                                                                                                           LEIA0036E


4.   Register the IDs in order from FR LH, FR RH, RR RH and RR LH. When ID registration of each wheel has
     been completed, the hazard warning lamps flash.

     Step          Activation tire position         Hazard warning lamp                 CONSULT-III
      1                   Front LH
      2                  Front RH                                                          YET
                                                      2 times flashing                      
      3                   Rear RH                                                         DONE
      4                   Rear LH
5. After completing all ID registrations, press END to complete the procedure.
NOTE:
Be sure to register all of the IDs in order from FR LH, FR RH, RR RH, to RR LH, or the self-diagnostic results
display will not function properly.
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL
NOTE:
Revision: October 2008                             WT-6                                            2009 Frontier
                                      INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
This procedure must be done after replacement of a low tire pressure warning transmitter or BCM.
New replacement transmitters are provided asleep and must first be woken up using Transmitter Acti-                          A
vation Tool J-45295 before ID registration can be performed.
1. Connect CONSULT-III.
2. Select ID REGIST under BCM.                                                                                               B
3. Adjust the tire pressures to the values shown in the table and drive the vehicle at 40 km/h (25 MPH) or
    more for a few minutes.
                                                                                                                             C
                          Tire position                                Tire pressure kPa   (kg/cm2,   psi)
                            Front LH                                           250 (2.5, 36)
                            Front RH                                           230 (2.3, 33)
                                                                                                                             D

                            Rear RH                                            210 (2.1, 30)
                            Rear LH                                            190 (1.9, 27)                                 WT
4.   After completing all ID registrations, press END to complete the procedure.

                    Activation tire position                                  CONSULT-III                                    F
                           Front LH
                          Front RH                                                  YET
                                                                                                                             G
                           Rear RH                                                 DONE
                           Rear LH
5.   Inflate all tires to proper pressure. Refer to WT-50, "Tire".                                                           H



                                                                                                                             I


                                                                                                                             J



                                                                                                                             K


                                                                                                                             L



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Revision: October 2008                                WT-7                                                   2009 Frontier
                                                               TPMS
< FUNCTION DIAGNOSIS >
FUNCTION DIAGNOSIS
TPMS
System Diagram                                                                          INFOID:0000000004055211




                                                                                      ALEIA0004GB



System Description                                                                      INFOID:0000000004055212




BODY CONTROL MODULE (BCM)
The BCM (1) is shown with the lower instrument panel LH removed.
The BCM reads the air pressure signal received by the remote key-
less entry receiver, and controls the low tire pressure warning lamp
as shown below. It also has a self-diagnosis function to detect a sys-
tem malfunction.

                  Condition                       Low tire pressure warning lamp
 System normal                                   On for 1 second after ignition ON

 Tire less than 193 kPa (2.0 kg/cm2 , 28 psi)                  ON
 [Flat tire]                                                                                        AWEIA0010ZZ

 Low tire pressure warning system malfunc-      After key ON, flashes once per sec-
 tion                                             ond for 1 minute, then stays ON


TRANSMITTER
A sensor-transmitter integrated with a valve is installed in each
wheel, and transmits a detected air pressure signal in the form of a
radio wave. The radio signal is received by the remote keyless entry
receiver.




                                                                                                    WEIA0137E


REMOTE KEYLESS ENTRY RECEIVER



Revision: October 2008                                         WT-8                       2009 Frontier
                                                   TPMS
< FUNCTION DIAGNOSIS >
The remote keyless entry receiver is shown with the instrument
panel RH removed. The remote keyless entry receiver receives the                            A
air pressure signal transmitted by the transmitter in each wheel.

                                                                                            B



                                                                                            C

                                                                              LEIA0069E

                                                                                            D
COMBINATION METER
The combination meter receives tire pressure status from the BCM
using CAN communication. When a low tire pressure condition is
sensed by the BCM, the combination meter low tire pressure warn-                            WT
ing lamp is activated.

                                                                                            F


                                                                                            G

                                                                              LEIA0055E


TIRE PRESSURE WARNING CHECK CONNECTOR                                                       H
The tire pressure warning check connector can be grounded in order
to initiate self-diagnosis without a CONSULT-III. Refer to WT-33,
"Self-Diagnosis (Without CONSULT-III)". The tire pressure warning
                                                                                            I
check connector (1) is located behind the lower portion of the instru-
ment panel LH.

                                                                                            J



                                                                                            K
                                                                              AWEIA0120ZZ




                                                                                            L



                                                                                            M



                                                                                            N



                                                                                            O



                                                                                            P




Revision: October 2008                              WT-9                 2009 Frontier
                                                          TPMS
< FUNCTION DIAGNOSIS >
System Component                                                                                       INFOID:0000000004055213




                                                                                                     WEIA0125E



    1.   BCM M18, M20                       2.   Combination meter M24   3.   Remote keyless entry receiver M120
    4.   Tire pressure warning check con-   5.   Transmitters
         nector M123




Revision: October 2008                                   WT-10                                           2009 Frontier
                                            DIAGNOSIS SYSTEM (BCM)
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (BCM)
                                                                                                                                                       A
CONSULT-III Function (BCM)                                                                                                   INFOID:0000000004055214




CONSULT-III DIAGNOSTIC MODES                                                                                                                           B
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.

                     Diagnostic mode                                                          Description                                              C
                                                          Supports inspections and adjustments. Commands are transmitted to the BCM
 Work Support                                             for setting the status suitable for required operation, input/output signals are re-
                                                          ceived from the BCM and received data is displayed.                                          D
 Data Monitor                                             Displays BCM input/output data in real time.
 Active Test                                              Operation of electrical loads can be checked by sending drive signal to them.
 Self-Diagnostic Results                                  Displays BCM self-diagnosis results.
                                                                                                                                                       WT

 CAN Diag Support Monitor                                 The result of transmit/receive diagnosis of CAN communication can be read.
 ECU Identification                                       BCM part number can be read.
                                                                                                                                                       F
 Configuration                                            Performs BCM configuration read/write functions.

DESCRIPTION
                                                                                                                                                       G
During driving, the tire pressure monitoring system receives the signal transmitted from the transmitter
installed in each wheel, and turns on the low tire pressure warning lamp when the tire pressure becomes low.
The control unit (BCM) for this system has pressure judgement and self-diagnosis functions.
                                                                                                                                                       H
FUNCTION
When the tire pressure monitoring system detects low inflation pressure or an internal malfunction, the low tire
pressure warning lamp in the combination meter comes on. The malfunction is indicated by the low tire pres-
sure warning lamp flashing.                                                                                                                            I

CONSULT-III Application to Tire Pressure Monitoring System
                                                                                                                                                       J
                       ITEM                          SELF-DIAGNOSTIC RESULTS                                DATA MONITOR
    Front - Left transmitter                                           



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