Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Pathfinder 1999-2003 Approved Nissan Pathfinder 2002 br
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BRAKE SYSTEM
MA
SECTION BR EM
LC
EC
FE
CONTENTS CL
PRECAUTIONS ...............................................................3 Disassembly...............................................................19
MT
Supplemental Restraint System (SRS) AIR Inspection...................................................................20
BAG and SEAT BELT PRE-TENSIONER...............3 Assembly ...................................................................20
Precautions for Brake System.....................................3 Installation..................................................................21 AT
Wiring Diagrams and Trouble Diagnoses....................4 BRAKE BOOSTER........................................................22
PREPARATION ...............................................................5 On-vehicle Service.....................................................22
Special Service Tools ..................................................5 OPERATING CHECK ...............................................22 TF
Commercial Service Tools ...........................................5 AIRTIGHT CHECK ...................................................22
NOISE, VIBRATION AND HARSHNESS (NVH) Removal.....................................................................22
TROUBLESHOOTING .....................................................6 Inspection...................................................................22 PD
NVH Troubleshooting Chart.........................................6 OUTPUT ROD LENGTH CHECK ..............................22
ON-VEHICLE SERVICE ..................................................7 Installation..................................................................23
VACUUM PIPING...........................................................24
AX
Checking Brake Fluid Level.........................................7
Checking Brake Line ...................................................7 Vacuum Hose ............................................................24
Changing Brake Fluid ..................................................7 Removal and Installation ...........................................24 SU
Bleeding Brake System ...............................................8 Inspection...................................................................24
BRAKE HYDRAULIC LINE .............................................9 HOSES AND CONNECTORS ...................................24
CHECK VALVE ........................................................24
Hydraulic Circuit...........................................................9
FRONT DISC BRAKE ...................................................25
Removal.....................................................................10
Components...............................................................25
Inspection...................................................................10 ST
Pad Replacement ......................................................25
Installation..................................................................10
Removal.....................................................................26
PROPORTIONING VALVE (2WD) ................................11
Disassembly...............................................................27
Inspection...................................................................11 RS
Inspection...................................................................27
Removal and Installation (Built-in type).....................11
CALIPER .................................................................27
LOAD SENSING VALVE (4WD) ...................................12
ROTOR ...................................................................27 BT
Inspection...................................................................12
Assembly ...................................................................28
Removal and Installation ...........................................12
Installation..................................................................28
BRAKE PEDAL AND BRACKET..................................14
Removal and Installation ...........................................14
Brake Burnishing Procedure......................................28 HA
REAR DRUM BRAKE ...................................................29
Inspection...................................................................14
Components...............................................................29
Adjustment .................................................................14
Removal.....................................................................29 SC
MASTER CYLINDER (TOKICO) ...................................16
Inspection...................................................................30
Removal.....................................................................16
WHEEL CYLINDER ..................................................30
Disassembly...............................................................16 Wheel Cylinder Overhaul...........................................31
EL
Inspection...................................................................17 Inspection...................................................................31
Assembly ...................................................................17 DRUM .....................................................................31
Installation..................................................................18
IDX
LINING ....................................................................31
MASTER CYLINDER (NABCO) ....................................19 Installation..................................................................31
Removal.....................................................................19
CONTENTS (Cont'd)
PARKING BRAKE CONTROL ......................................33 Malfunction Code/Symptom Chart.............................57
Components...............................................................33 TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
Removal and Installation ...........................................33 ITEMS.............................................................................59
Inspection...................................................................33 Wheel Sensor or Rotor..............................................59
Adjustment .................................................................34 DIAGNOSTIC PROCEDURE .....................................59
ABS Actuator Solenoid Valve or Solenoid Valve
ABS Relay..........................................................................62
DIAGNOSTIC PROCEDURE .....................................62
DESCRIPTION ...............................................................35 Motor Relay or Motor.................................................64
Purpose......................................................................35 DIAGNOSTIC PROCEDURE .....................................64
Operation ...................................................................35 Low Voltage ...............................................................66
ABS Hydraulic Circuit ................................................35 DIAGNOSTIC PROCEDURE .....................................66
System Components .................................................36 G Sensor and Circuit .................................................68
System Description....................................................36 DIAGNOSTIC PROCEDURE .....................................68
SENSOR .................................................................36 Control Unit................................................................70
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND DIAGNOSTIC PROCEDURE .....................................70
ELECTRIC UNIT) .....................................................36 TROUBLE DIAGNOSES FOR SYMPTOMS .................71
ABS ACTUATOR AND ELECTRIC UNIT ....................36 1. ABS Works Frequently ..........................................71
G SENSOR (4WD MODELS ONLY) ..........................37 2. Unexpected Pedal Action ......................................71
Component Parts and Harness Connector 3. Long Stopping Distance ........................................73
Location .....................................................................38 4. ABS Does Not Work..............................................73
Schematic ..................................................................39 5. Pedal Vibration and Noise.....................................74
Wiring Diagram - ABS - .............................................40 6. Warning Lamp Does Not Come On When
ON BOARD DIAGNOSTIC SYSTEM Ignition Switch Is Turned On .....................................75
DESCRIPTION ...............................................................44 7. Warning Lamp Stays On When Ignition Switch
Self-diagnosis ............................................................44 Is Turned On..............................................................77
FUNCTION ..............................................................44 8. Vehicle Vibrates Excessively When ABS Is
SELF-DIAGNOSIS PROCEDURE ..............................44
Operating ...................................................................80
HOW TO READ SELF-DIAGNOSTIC RESULTS
REMOVAL AND INSTALLATION .................................83
(MALFUNCTION CODES) ........................................45
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
Front Wheel Sensor...................................................83
(MALFUNCTION CODES) ........................................45 Rear Wheel Sensor ...................................................83
CONSULT-II ...............................................................46 Front Sensor Rotor ....................................................84
CONSULT-II APPLICATION TO ABS..........................46 REMOVAL ...............................................................84
ECU (ABS CONTROL UNIT) PART NUMBER INSTALLATION........................................................84
MODE .....................................................................46 Rear Sensor Rotor.....................................................84
CONSULT-II Inspection Procedure............................47 REMOVAL ...............................................................84
SELF-DIAGNOSIS PROCEDURE ..............................47 INSTALLATION........................................................84
SELF-DIAGNOSTIC RESULTS MODE.......................48 G Sensor....................................................................84
DATA MONITOR PROCEDURE ................................49 ABS Actuator and Electric Unit..................................85
ACTIVE TEST PROCEDURE ....................................50 REMOVAL ...............................................................85
DATA MONITOR MODE ...........................................51 INSTALLATION........................................................85
ACTIVE TEST MODE ...............................................51
TROUBLE DIAGNOSIS - INTRODUCTION..................52 SERVICE DATA AND SPECIFICATIONS (SDS) .........86
How to Perform Trouble Diagnoses for Quick General Specifications...............................................86
and Accurate Repair ..................................................52 Disc Brake .................................................................86
INTRODUCTION ......................................................52 Drum Brake................................................................86
TROUBLE DIAGNOSIS - BASIC INSPECTION ...........53 Brake Pedal ...............................................................86
Preliminary Check......................................................53 Parking Brake Control ...............................................87
Ground Circuit Check ................................................56
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....56
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION ...............................................................57
BR-2
PRECAUTIONS
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Supplemental Restraint System (SRS) "AIR GI
BAG" and "SEAT BELT PRE-TENSIONER" NABR0146
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER" used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
MA
collision. The SRS system composition which is available to NISSAN MODEL R50 is as follows:
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