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FUEL SYSTEM


B ENGINE

                                                                                                                                                              A



                                                                                                                                                             FL
                                                                                                     SECTION
                                                                                                              FUEL SYSTEM                                    C



                                                                                                                                                             D



                                                                                                                                                              E
                                                                CONTENTS
PREPARATION .......................................................... 2
                                                                      .         FUEL LEVEL SENSOR UNIT (YD22DDTI) ............. 10                  .         F
 Commercial Service Tool ........................................ 2   .          Removal and Installation ....................................... 10.
FUEL SYSTEM .......................................................... 3
                                                                      .            REMOVAL .......................................................... 10
                                                                                                                                                    .
 Checking Fuel Lines ................................................ 3
                                                                      .            INSTALLATION .................................................. 11
                                                                                                                                                    .        G
 General Precautions ............................................... 3.            INSPECTION AFTER INSTALLATION ............... 12                 .
FUEL FILTER (YD22DDTI) ........................................ 4     .         FUEL TANK ............................................................. 13
                                                                                                                                                    .
 Removal and Installation ......................................... 4 .          Removal and Installation (YD22DDTi) ................... 13         .
                                                                                                                                                             H
   REMOVAL ............................................................ 4
                                                                      .            REMOVAL .......................................................... 13
                                                                                                                                                    .
   INSTALLATION .................................................... 4.            INSTALLATION .................................................. 14
                                                                                                                                                    .
   INSPECTION AFTER INSTALLATION ................ 4                   .            INSPECTION AFTER INSTALLATION ............... 15                 .
 Air Bleeding ............................................................. 5
                                                                      .          Removal and Installation (Except YD22DDTi) ....... 15              .         I
 Draining Water ........................................................ 5
                                                                      .            REMOVAL .......................................................... 15
                                                                                                                                                    .
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND                                            INSTALLATION .................................................. 17
                                                                                                                                                    .
FUEL PUMP ASSEMBLY (EXCEPT YD22DDTI) ...... 6                         .          Inspection After Installation ................................. .. 17
                                                                                                                                                    .         J
 Removal and Installation ......................................... 6 .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 18                      .
   REMOVAL ............................................................ 6
                                                                      .          Standard and Limit ............................................... .. 18
                                                                                                                                                    .
   INSPECTION AFTER REMOVAL ........................ 8                .          Tightening Torque .................................................. 18
                                                                                                                                                    .
                                                                                                                                                              K
   INSTALLATION .................................................... 8.
   INSPECTION AFTER INSTALLATION ................ 8                   .

                                                                                                                                                              L



                                                                                                                                                             M




                                                                           FL-1
                                      PREPARATION

PREPARATION                                                                                   PFP:00002

Commercial Service Tool                                                                           EBS00GVM



 Tool number
 Tool name                    Description

 Fuel tank lock ring wrench                              Removing and installing fuel tank lock ring




                                              ZZA0122D




                                            FL-2
                                              FUEL SYSTEM

FUEL SYSTEM                                                                                  PFP:17503
                                                                                                            A
Checking Fuel Lines                                                                             EBS00GRB


Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.                                               FL
If necessary, repair or replace faulty parts.

                                                                                                           C



                                                                                                           D

                                                                                             SMA803A
                                                                                                            E
General Precautions                                                                             EBS00GRC


WARNING:
when replacing fuel line parts, be sure to observe the following.
                                                                                                            F
q  Put a " CAUTION: FLAMMABLE" sign in workshop.
q  Be sure to work in a well-ventilated area and furnish workshop with a CO 2 fire extinguisher.
q  Do not smoke while servicing fuel system, keep open flames and spark away from work area.               G
CAUTION:
q  Before removing fuel line parts, carry out the following procedures.



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