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rax


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REAR AXLE


D DRIVELINE/AXLE

                                                                                                                                                               A



                                                                                                                                                               B
                                                                                  SECTION
                                                                                                                         REAR AXLE                             C



                                                                                                                                                               RAX



                                                                                                                                                               E
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .         WHEEL HUB .............................................................. 5
                                                                                                                                                     .         F
 Caution .................................................................... 2
                                                                        .          On-Vehicle Inspection .......................................... .... 5
                                                                                                                                                     .
 Precautions for Brake System ................................. 2       .            REAR WHEEL BEARING .................................... 5       .
PREPARATION .......................................................... 3.          Removal and Installation ......................................... 5
                                                                                                                                                     .         G
 Special Service Tools .............................................. 3 .            REMOVAL ............................................................ 5
                                                                                                                                                     .
 Commercial Service Tools ....................................... 3     .            INSPECTION AFTER REMOVAL ........................ 6             .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                                INSTALLATION .................................................... 6
                                                                                                                                                     .
                                                                                                                                                               H
TROUBLESHOOTING ............................................... 4       .         SERVICE DATA AND SPECIFICATIONS (SDS) ....... 8                    .
 NVH Troubleshooting Chart .................................... 4       .          Wheel Bearing ......................................................... 8
                                                                                                                                                     .

                                                                                                                                                                I


                                                                                                                                                               J



                                                                                                                                                               K


                                                                                                                                                               L



                                                                                                                                                               M




                                                                           RAX-1
                                               PRECAUTIONS

PRECAUTIONS                                                                                       PFP:00001

Caution                                                                                              EDS000N2


Observe the following precautions when disassembling and servicing drive shaft.
q  Perform work in a location which is as dust-free and dirt-free as possible.
q  Before disassembling and servicing, clean the outside of parts.
q  The disassembly and service location must be clean. Care must be taken to prevent parts from becoming
   dirty and to prevent the entry of foreign objects.
q  Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
   cover must be placed over parts.
q  Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
   ing to parts.
q  Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
   blowing with air or wiping with paper shop cloths.
Precautions for Brake System                                                                         EDS000N3


q   When installing rubber parts, final tightening must be carried out
    under unladen condition* with tires on ground.
    *: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand
    tools and mats in designated positions.
q   Use flare nut wrench when removing or installing brake tubes.
q   After installing removed suspension parts, check wheel align-
    ment and adjust if necessary.
q   Always torque brake lines when installing.

                                                                                                 SBR686C




                                                     RAX-2
                                 PREPARATION

PREPARATION                                                                             PFP:00002
                                                                                                      A
Special Service Tools                                                                      EDS000N4



    Tool name
                                                                    Description
    Tool number                                                                                       B


    Drift                                                                                             C
    KV40100610
                                                    Removing ABS sensor rotor
    a: 54.3 mm (2.138 in) dia.
    b: 63 mm (2.48 in) dia.
                                                                                                      RAX
                                       ZZA0881D



                                                                                                      E
    Drift
    ST15310000
                                                    Installing ABS sensor rotor
    a: 96 mm (3.78 in) dia.
    b: 84 mm (3.31 in) dia.                                                                           F
                                       ZZA0908D


                                                                                                      G
    Drift
    KV40105310
                                                    Installing ABS sensor rotor
    a: 89.1 mm (3.508 in) dia.                                                                        H
    b: 80.7 mm (3.177 in) dia.

                                       ZZA1003D
                                                                                                       I

    Drift
    KV38100500                                                                                        J
                                                    Installing hub cap
    a: 80 mm (3.15 in) dia.
    b: 60 mm (2.36 in) dia.

                                       ZZA0701D                                                       K

Commercial Service Tools                                                                   EDS000N5



 Tool name                                               Description                                  L



                                                                                                      M
 1. Flare nut crowfoot
 2. Torque wrench                                        Removing and installing brake piping
 a: 10 mm (0.39 in)

                                          S-NT360




                                    RAX-3
          NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING                                                                                                                                                                                                         PFP:00003

NVH Troubleshooting Chart                                                                                                                                                                                                                                                    EDS000NS


Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.




                                                                                                                                                      NVH in FAX and FSU sections.




                                                                                                                                                                                                                                  NVH in FAX section.
                                                                                                                                                                                        NVH in WT section.

                                                                                                                                                                                                             NVH in WT section.




                                                                                                                                                                                                                                                        NVH in BR section.

                                                                                                                                                                                                                                                                              NVH in PS section.
                                                                                                          --
  Reference page




                                                                       Refer to RAX-5




                                                                                                                               Refer to RAX-5

                                                                                                                                                      FRONT AXLE AND FRONT SUSPENSION
                                                                       Improper installation, looseness




                                                                                                                               Wheel bearing damage
  Possible cause and SUSPECTED PARTS




                                                                                                          Parts interference




                                                                                                                                                                                                                                  DRIVE SHAFT
                                                                                                                                                                                                             ROAD WEEL




                                                                                                                                                                                                                                                                              STEERING
                                                                                                                                                                                                                                                        BRAKES
                                                                                                                                                                                        TIRES
                                       Noise                                        



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