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>> Download MT documenatation <<Text preview - extract from the documentC TRANSMISSION/TRANSAXLE
A
B
SECTION
MANUAL TRANSAXLE MT
D
E
CONTENTS
RS5F70A INPUT SHAFT AND GEARS ................................... 38 . F
Disassembly .......................................................... 38
.
PRECAUTIONS ......................................................... 3 . Inspection .............................................................. 39
.
Precautions ............................................................. 3
. GEAR AND SHAFT ............................................ 39 . G
PREPARATION .......................................................... 4 . SYNCHRONIZERS ............................................ 40 .
Special Service Tools .............................................. 4 . BEARING ........................................................... 41
.
Commercial Service Tools ....................................... 6 . Assembly ............................................................... 41
.
NOISE, VIBRATION, AND HARSHNESS (NVH) H
MAINSHAFT AND GEARS ...................................... 45 .
TROUBLESHOOTING ............................................... 8 . Disassembly .......................................................... 45
.
NVH Troubleshooting Chart .................................... 8 . Inspection .............................................................. 47
.
DESCRIPTION ........................................................... 9. GEAR AND SHAFT ............................................ 47 . I
Cross-sectional View ............................................... 9 . SYNCHRONIZERS ............................................ 47 .
DOUBLE-CONE SYNCHRONIZER ..................... 9 . BEARING ........................................................... 48
.
M/T OIL .................................................................... 10
. Assembly ............................................................... 49
. J
Replacement ......................................................... 10
. FINAL DRIVE ........................................................... 55
.
DRAINING .......................................................... 10
. Pre-inspection ........................................................ 55
.
FILLING .............................................................. 10
. DIFFERENTIAL CASE SIDE .............................. 55 .
Checking ............................................................... 10
. K
Disassembly .......................................................... 55
.
OIL LEAKAGE AND OIL LEVEL ........................ 10 . Inspection .............................................................. 56
.
SIDE OIL SEAL ........................................................11 . GEAR, WASHER, SHAFT AND CASE .............. 56 .
Removal and Installation ........................................11 . BEARING ........................................................... 56
. L
POSITION SWITCH ................................................. 12 . Assembly ............................................................... 56
.
Position Switch Check ........................................... 12 . SHIFT CONTROL .................................................... 59 .
BACK-UP LAMP SWITCH ................................. 12 . Inspection .............................................................. 59
. M
PNP SWITCH ..................................................... 12 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 60 .
CONTROL LINKAGE .............................................. 13 . General Specifications ........................................... 60 .
Removal and Installation ....................................... 13 . TRANSAXLE ...................................................... 60 .
TRANSAXLE GEAR CONTROL ........................ 13 . FINAL GEAR ...................................................... 60.
STRIKING ROD OIL SEAL ................................ 14 . Gear End Play ....................................................... 61
.
TRANSAXLE ASSEMBLY ....................................... 15 . Clearance Between Baulk Ring and Gear ............. 61 .
Removal and Installation ....................................... 15 . 3RD, 4TH, 5TH, REVERSE BAULK RING ......... 61 .
REMOVAL .......................................................... 15. 1ST AND 2ND BAULK RING ............................. 61 .
INSTALLATION .................................................. 17 . Available Snap Rings ............................................ 61 .
Component Parts .................................................. 18 . SNAP RING ........................................................ 61
.
CASE COMPONENTS ....................................... 18 . Available C-rings ................................................... 61
.
GEAR COMPONENTS ...................................... 19 . 4TH INPUT GEAR C-RING ................................ 61 .
SHIFT CONTROL COMPONENTS ................... 20 . 5TH INPUT GEAR REAR C-RING ..................... 62 .
FINAL DRIVE COMPONENTS .......................... 21 . MAINSHAFT C-RING ......................................... 62 .
Disassembly and Assembly .................................. 21 . Available Adjusting Shims ..................................... 62 .
DISASSEMBLY .................................................. 21 . INPUT SHAFT REAR BEARING ADJUSTING
ASSEMBLY ........................................................ 28 .
MT-1
SHIM ................................................................... 62
. Disassembly and Assembly ...................................85 .
MAINSHAFT ADJUSTING SHIM ....................... 63 . DISASSEMBLY ...................................................85 .
MAINSHAFT REAR BEARING ADJUSTING ASSEMBLY .........................................................89 .
SHIM ................................................................... 63
. Adjustment .............................................................96
.
Available Thrust Washer ........................................ 64 . INPUTSHAFT END PLAY ...................................96 .
MAINSHAFT THRUST WASHER ....................... 64 . DIFFERENTIAL SIDE BEARING PRELOAD ......97 .
Available Washers ................................................. 64 . MAINSHAFT END PLAY .....................................98 .
DIFFERENTIAL SIDE GEAR THRUST WASHER REVERSE IDLER GEAR END PLAY .................99 .
... 64 INPUT SHAFT AND GEARS .................................. 101 .
Available Shims -- Differential Side Bearing Pre- Disassembly and Assembly ................................. 101 .
load and Adjusting Shim ........................................ 65 . DISASSEMBLY ................................................. 101 .
BEARING PRELOAD ......................................... 65 . INSPECTION AFTER DISASSEMBLY ............. 102 .
DIFFERENTIAL SIDE BEARING ADJUSTING ASSEMBLY ....................................................... 103 .
SHIMS ................................................................ 65
. MAINSHAFT AND GEARS .................................... 108 .
Disassembly and Assembly ................................. 108 .
RS6F51H DISASSEMBLY ................................................. 108 .
INSPECTION AFTER DISASSEMBLY ............. 109 .
PRECAUTIONS ........................................................ 66 . ASSEMBLY ....................................................... 112 .
Caution .................................................................. 66
. REVERSE IDLER SHAFT AND GEARS ............... 117 .
PREPARATION ........................................................ 67 . Disassembly and Assembly ................................. 117 .
Special Service Tools ............................................ 67 . DISASSEMBLY ................................................. 117 .
Commercial Service Tools ..................................... 69 . INSPECTION AFTER DISASSEMBLY ............. 117 .
NOISE, VIBRATION, AND HARSHNESS (NVH) ASSEMBLY ....................................................... 118 .
TROUBLESHOOTING ............................................. 70 . FINAL DRIVE ......................................................... 119.
NVH Troubleshooting Chart ................................... 70 . Disassembly and Assembly ................................. 119 .
DESCRIPTION ......................................................... 71 . DISASSEMBLY ................................................. 119 .
Cross-sectional View ............................................. 71 . INSPECTION AFTER DISASSEMBLY ............. 119 .
DOUBLE-CONE SYNCHRONIZER ................... 72 . ASSEMBLY ....................................................... 119 .
TRIPLE-CONE SYNCHRONIZER ...................... 72 . SHIFT CONTROL ................................................... 121 .
REVERSE GEAR ............................................... 72 . Inspection ............................................................. 121
.
M/T OIL ..................................................................... 73
. SHIFT FORK ..................................................... 121 .
Replacement ......................................................... 73. SERVICE DATA AND SPECIFICATIONS (SDS) ... 122 .
DRAINING .......................................................... 73 . General Specifications ......................................... 122 .
FILLING .............................................................. 73
. TRANSAXLE ..................................................... 122 .
Checking ................................................................ 73
. FINAL GEAR ..................................................... 123 .
OIL LEAKAGE AND OIL LEVEL ........................ 73 . Gear End Play ...................................................... 123
.
SIDE OIL SEAL ........................................................ 74 . Clearance Between Baulk Ring and Gear ........... 123 .
Removal and Installation ....................................... 74 . 3RD, 4TH, 5TH, 6TH & REVERSE BAULK RING.123
REMOVAL .......................................................... 74 . 1ST AND 2ND BAULK RING ............................ 124 .
INSTALLATION ................................................... 74 . Available Snap Rings ........................................... 124 .
POSITION SWITCH ................................................. 75 . 6TH BUSHING .................................................. 124 .
Checking ................................................................ 75
. Available C-rings .................................................. 124
.
BACK-UP LAMP SWITCH .................................. 75 . MAINSHAFT C-RING ....................................... 124 .
PARK/NEUTRAL POSITION SWITCH ............... 75 . Available Thrust Washers .................................... 125 .
CONTROL LINKAGE ............................................... 76 . INPUT SHAFT THRUST WASHER .................. 125 .
Removal and Installation of Control Device and Available Adjusting Shims .................................... 125 .
Cable ..................................................................... 76
. MAINSHAFT ADJUSTING SHIM ...................... 125 .
Cable Adjustment .................................................. 77 . INPUT SHAFT REAR BEARING ADJUSTING
AIR BREATHER HOSE ............................................ 78 . SHIM ................................................................. 125
.
Removal and Installation ....................................... 78 . MAINSHAFT REAR BEARING ADJUSTING
TRANSAXLE ASSEMBLY ....................................... 79 . SHIM ................................................................. 126
.
Removal and Installation ....................................... 79 . REVERSE IDLER GEAR ADJUSTING SHIM ... 126 .
REMOVAL .......................................................... 79 . 6TH MAIN GEAR ADJUSTING SHIM ............... 126 .
INSTALLATION ................................................... 80 . Available Shims
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