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MT


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C TRANSMISSION/TRANSAXLE

                                                                                                                                                                   A


                                                                                                                                                                   B
                                                                                                  SECTION
                                                                                           MANUAL TRANSAXLE                                                        MT



                                                                                                                                                                   D


                                                                                                                                                                   E
                                                                  CONTENTS
                               RS5F70A                                            INPUT SHAFT AND GEARS ................................... 38            .        F
                                                                                    Disassembly .......................................................... 38
                                                                                                                                                          .
PRECAUTIONS ......................................................... 3  .          Inspection .............................................................. 39
                                                                                                                                                          .
  Precautions ............................................................. 3
                                                                         .            GEAR AND SHAFT ............................................ 39      .        G
PREPARATION .......................................................... 4 .            SYNCHRONIZERS ............................................ 40       .
  Special Service Tools .............................................. 4 .            BEARING ........................................................... 41
                                                                                                                                                          .
  Commercial Service Tools ....................................... 6     .          Assembly ............................................................... 41
                                                                                                                                                          .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                                                                                                              H
                                                                                  MAINSHAFT AND GEARS ...................................... 45           .
TROUBLESHOOTING ............................................... 8        .          Disassembly .......................................................... 45
                                                                                                                                                          .
  NVH Troubleshooting Chart .................................... 8       .          Inspection .............................................................. 47
                                                                                                                                                          .
DESCRIPTION ........................................................... 9.            GEAR AND SHAFT ............................................ 47      .         I
  Cross-sectional View ............................................... 9 .            SYNCHRONIZERS ............................................ 47       .
    DOUBLE-CONE SYNCHRONIZER ..................... 9                     .            BEARING ........................................................... 48
                                                                                                                                                          .
M/T OIL .................................................................... 10
                                                                         .          Assembly ............................................................... 49
                                                                                                                                                          .        J
  Replacement ......................................................... 10
                                                                         .        FINAL DRIVE ........................................................... 55
                                                                                                                                                          .
    DRAINING .......................................................... 10
                                                                         .          Pre-inspection ........................................................ 55
                                                                                                                                                          .
    FILLING .............................................................. 10
                                                                         .            DIFFERENTIAL CASE SIDE .............................. 55            .
  Checking ............................................................... 10
                                                                         .                                                                                         K
                                                                                    Disassembly .......................................................... 55
                                                                                                                                                          .
    OIL LEAKAGE AND OIL LEVEL ........................ 10                .          Inspection .............................................................. 56
                                                                                                                                                          .
SIDE OIL SEAL ........................................................11 .            GEAR, WASHER, SHAFT AND CASE .............. 56                      .
  Removal and Installation ........................................11    .            BEARING ........................................................... 56
                                                                                                                                                          .        L
POSITION SWITCH ................................................. 12     .          Assembly ............................................................... 56
                                                                                                                                                          .
  Position Switch Check ........................................... 12   .        SHIFT CONTROL .................................................... 59   .
    BACK-UP LAMP SWITCH ................................. 12             .          Inspection .............................................................. 59
                                                                                                                                                          .        M
    PNP SWITCH ..................................................... 12  .        SERVICE DATA AND SPECIFICATIONS (SDS) ..... 60                          .
CONTROL LINKAGE .............................................. 13        .          General Specifications ........................................... 60 .
  Removal and Installation ....................................... 13    .            TRANSAXLE ...................................................... 60 .
    TRANSAXLE GEAR CONTROL ........................ 13                   .            FINAL GEAR ...................................................... 60.
    STRIKING ROD OIL SEAL ................................ 14            .          Gear End Play ....................................................... 61
                                                                                                                                                          .
TRANSAXLE ASSEMBLY ....................................... 15            .          Clearance Between Baulk Ring and Gear ............. 61                .
  Removal and Installation ....................................... 15    .            3RD, 4TH, 5TH, REVERSE BAULK RING ......... 61                      .
    REMOVAL .......................................................... 15.            1ST AND 2ND BAULK RING ............................. 61             .
    INSTALLATION .................................................. 17   .          Available Snap Rings ............................................ 61  .
  Component Parts .................................................. 18  .            SNAP RING ........................................................ 61
                                                                                                                                                          .
    CASE COMPONENTS ....................................... 18           .          Available C-rings ................................................... 61
                                                                                                                                                          .
    GEAR COMPONENTS ...................................... 19            .            4TH INPUT GEAR C-RING ................................ 61           .
    SHIFT CONTROL COMPONENTS ................... 20                      .            5TH INPUT GEAR REAR C-RING ..................... 62                 .
    FINAL DRIVE COMPONENTS .......................... 21                 .            MAINSHAFT C-RING ......................................... 62       .
  Disassembly and Assembly .................................. 21         .          Available Adjusting Shims ..................................... 62    .
    DISASSEMBLY .................................................. 21    .            INPUT SHAFT REAR BEARING ADJUSTING
    ASSEMBLY ........................................................ 28 .

Revision: July 2005                                                         MT-1                                                               2005 Sentra
    SHIM ................................................................... 62
                                                                         .           Disassembly and Assembly ...................................85         .
    MAINSHAFT ADJUSTING SHIM ....................... 63                  .             DISASSEMBLY ...................................................85    .
    MAINSHAFT REAR BEARING ADJUSTING                                                   ASSEMBLY .........................................................89 .
    SHIM ................................................................... 63
                                                                         .           Adjustment .............................................................96
                                                                                                                                                            .
  Available Thrust Washer ........................................ 64    .             INPUTSHAFT END PLAY ...................................96            .
    MAINSHAFT THRUST WASHER ....................... 64                   .             DIFFERENTIAL SIDE BEARING PRELOAD ......97                           .
  Available Washers ................................................. 64 .             MAINSHAFT END PLAY .....................................98           .
    DIFFERENTIAL SIDE GEAR THRUST WASHER                                               REVERSE IDLER GEAR END PLAY .................99                      .
                                                                         ... 64    INPUT SHAFT AND GEARS .................................. 101             .
  Available Shims -- Differential Side Bearing Pre-                                  Disassembly and Assembly ................................. 101         .
  load and Adjusting Shim ........................................ 65    .             DISASSEMBLY ................................................. 101    .
    BEARING PRELOAD ......................................... 65         .             INSPECTION AFTER DISASSEMBLY ............. 102                       .
    DIFFERENTIAL SIDE BEARING ADJUSTING                                                ASSEMBLY ....................................................... 103 .
    SHIMS ................................................................ 65
                                                                         .         MAINSHAFT AND GEARS .................................... 108             .
                                                                                     Disassembly and Assembly ................................. 108         .
                               RS6F51H                                                 DISASSEMBLY ................................................. 108    .
                                                                                       INSPECTION AFTER DISASSEMBLY ............. 109                       .
PRECAUTIONS ........................................................ 66   .            ASSEMBLY ....................................................... 112 .
  Caution .................................................................. 66
                                                                          .        REVERSE IDLER SHAFT AND GEARS ............... 117                        .
PREPARATION ........................................................ 67   .          Disassembly and Assembly ................................. 117         .
  Special Service Tools ............................................ 67   .            DISASSEMBLY ................................................. 117    .
  Commercial Service Tools ..................................... 69       .            INSPECTION AFTER DISASSEMBLY ............. 117                       .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                                  ASSEMBLY ....................................................... 118 .
TROUBLESHOOTING ............................................. 70          .        FINAL DRIVE ......................................................... 119.
  NVH Troubleshooting Chart ................................... 70        .          Disassembly and Assembly ................................. 119         .
DESCRIPTION ......................................................... 71  .            DISASSEMBLY ................................................. 119    .
  Cross-sectional View ............................................. 71   .            INSPECTION AFTER DISASSEMBLY ............. 119                       .
   DOUBLE-CONE SYNCHRONIZER ................... 72                        .            ASSEMBLY ....................................................... 119 .
   TRIPLE-CONE SYNCHRONIZER ...................... 72                     .        SHIFT CONTROL ................................................... 121    .
   REVERSE GEAR ............................................... 72        .          Inspection ............................................................. 121
                                                                                                                                                            .
M/T OIL ..................................................................... 73
                                                                          .            SHIFT FORK ..................................................... 121 .
  Replacement ......................................................... 73.        SERVICE DATA AND SPECIFICATIONS (SDS) ... 122                            .
   DRAINING .......................................................... 73 .          General Specifications ......................................... 122   .
   FILLING .............................................................. 73
                                                                          .            TRANSAXLE ..................................................... 122  .
  Checking ................................................................ 73
                                                                          .            FINAL GEAR ..................................................... 123 .
   OIL LEAKAGE AND OIL LEVEL ........................ 73                  .          Gear End Play ...................................................... 123
                                                                                                                                                            .
SIDE OIL SEAL ........................................................ 74 .          Clearance Between Baulk Ring and Gear ........... 123                  .
  Removal and Installation ....................................... 74     .            3RD, 4TH, 5TH, 6TH & REVERSE BAULK RING.123
   REMOVAL .......................................................... 74  .            1ST AND 2ND BAULK RING ............................ 124              .
   INSTALLATION ................................................... 74    .          Available Snap Rings ........................................... 124   .
POSITION SWITCH ................................................. 75      .            6TH BUSHING .................................................. 124   .
  Checking ................................................................ 75
                                                                          .          Available C-rings .................................................. 124
                                                                                                                                                            .
   BACK-UP LAMP SWITCH .................................. 75              .            MAINSHAFT C-RING ....................................... 124         .
   PARK/NEUTRAL POSITION SWITCH ............... 75                        .          Available Thrust Washers .................................... 125      .
CONTROL LINKAGE ............................................... 76        .            INPUT SHAFT THRUST WASHER .................. 125                     .
  Removal and Installation of Control Device and                                     Available Adjusting Shims .................................... 125     .
  Cable ..................................................................... 76
                                                                          .            MAINSHAFT ADJUSTING SHIM ...................... 125                  .
  Cable Adjustment .................................................. 77  .            INPUT SHAFT REAR BEARING ADJUSTING
AIR BREATHER HOSE ............................................ 78         .            SHIM ................................................................. 125
                                                                                                                                                            .
  Removal and Installation ....................................... 78     .            MAINSHAFT REAR BEARING ADJUSTING
TRANSAXLE ASSEMBLY ....................................... 79             .            SHIM ................................................................. 126
                                                                                                                                                            .
  Removal and Installation ....................................... 79     .            REVERSE IDLER GEAR ADJUSTING SHIM ... 126                            .
   REMOVAL .......................................................... 79  .            6TH MAIN GEAR ADJUSTING SHIM ............... 126                     .
   INSTALLATION ................................................... 80    .          Available Shims 



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