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ENGINE LUBRICATION &
COOLING SYSTEMS GI
SECTION LC MA
EM
EC
CONTENTS FE
QG18DE INSPECTION ...........................................................18
CL
Cooling Fan Control System .....................................18
ENGINE LUBRICATION SYSTEM..................................3
Refilling Engine Coolant ............................................19 MT
Precautions ..................................................................3
Overheating Cause Analysis .....................................19
LIQUID GASKET APPLICATION PROCEDURE ............3
Service Data and Specifications (SDS).....................20
Preparation ..................................................................3
SPECIAL SERVICE TOOLS ........................................3
THERMOSTAT ........................................................20 AT
RADIATOR ..............................................................20
Lubrication Circuit ........................................................4
Oil Pressure Check......................................................5 AX
SR20DE
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION .................................5 ENGINE LUBRICATION SYSTEM................................21
DISASSEMBLY AND ASSEMBLY................................6 Precautions ................................................................21 SU
INSPECTION .............................................................6 LIQUID GASKET APPLICATION PROCEDURE ..........21
REGULATOR VALVE INSPECTION ............................7 Preparation ................................................................21
Oil Filter .......................................................................8 SPECIAL SERVICE TOOLS ......................................21 BR
Service Data and Specifications (SDS).......................8 Lubrication Circuit ......................................................22
OIL PRESSURE CHECK ............................................8 Oil Pressure Check....................................................22
OIL PUMP INSPECTION ............................................8 ST
Oil Pump ....................................................................23
REGULATOR VALVE INSPECTION ............................8
REMOVAL ...............................................................23
ENGINE COOLING SYSTEM..........................................9 DISASSEMBLY AND ASSEMBLY..............................23
Precautions ..................................................................9 RS
INSPECTION ...........................................................24
LIQUID GASKET APPLICATION PROCEDURE ............9 REGULATOR VALVE INSPECTION ..........................24
Preparation ..................................................................9 INSTALLATION........................................................25 BT
SPECIAL SERVICE TOOLS ........................................9 Oil Filter .....................................................................25
Cooling Circuit ...........................................................10 Service Data and Specifications (SDS).....................25
System Check............................................................10 OIL PRESSURE CHECK ..........................................25 HA
CHECKING COOLING SYSTEM HOSES ...................10 REGULATOR VALVE INSPECTION ..........................26
CHECKING COOLING SYSTEM FOR LEAKS ............11 OIL PUMP INSPECTION ..........................................26
CHECKING RADIATOR ............................................11 ENGINE COOLING SYSTEM........................................27 SC
CHECKING RADIATOR CAP ....................................11 Precautions ................................................................27
Water Pump ...............................................................12 LIQUID GASKET APPLICATION PROCEDURE ..........27
REMOVAL AND INSTALLATION ...............................12 Preparation ................................................................27 EL
INSPECTION ...........................................................13 SPECIAL SERVICE TOOL ........................................27
Thermostat.................................................................13 Cooling Circuit ...........................................................28
REMOVAL AND INSTALLATION ...............................13 System Check............................................................28
IDX
INSPECTION ...........................................................14
CHECKING COOLING SYSTEM HOSES ...................28
Radiator .....................................................................15 CHECKING COOLING SYSTEM FOR LEAKS ............29
COMPONENTS .......................................................15 CHECKING RADIATOR ............................................29
PREPARATION .......................................................15 CHECKING RADIATOR CAP ....................................29
DISASSEMBLY ........................................................16 Water Pump ...............................................................30
ASSEMBLY .............................................................17
REMOVAL ...............................................................30
CONTENTS (Cont'd)
INSPECTION ...........................................................30 DISASSEMBLY ........................................................34
INSTALLATION........................................................30 ASSEMBLY .............................................................35
Thermostat.................................................................31 INSPECTION ...........................................................36
REMOVAL AND INSTALLATION ...............................31 Cooling Fan Control System .....................................36
INSPECTION ...........................................................32 Refilling Engine Coolant ............................................37
Water Outlet...............................................................32 Overheating Cause Analysis .....................................37
INSPECTION ...........................................................32 Service Data and Specifications (SDS).....................38
INSTALLATION........................................................32 THERMOSTAT ........................................................38
Radiator .....................................................................33 RADIATOR ..............................................................38
COMPONENTS .......................................................33
PREPARATION .......................................................33
LC-2
ENGINE LUBRICATION SYSTEM QG18DE
Precautions
Precautions
LIQUID GASKET APPLICATION PROCEDURE
1. Use a scraper to remove all traces of old sealant from mating
NILC0001
GI
surfaces and grooves. Also, completely clean any oil from
these areas. MA
2. Apply a continuous bead of Genuine RTV Silicone Sealant
Part No. 999MP-A7007 or equivalent to mating surfaces.
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