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FSU


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E SUSPENSION

                                                                                                                                                                  A



                                                                                                                                                                  B
                                                                                     SECTION
                                                                                           FRONT SUSPENSION                                                       C



                                                                                                                                                                  D



                                                                                                                                                                  FSU
                                                                  CONTENTS
PRECAUTIONS ......................................................... 2 .          Disassembly .......................................................... 10
                                                                                                                                                         .        F
 Precautions ............................................................. 2
                                                                        .          Inspection .............................................................. 10
                                                                                                                                                         .
PREPARATION .......................................................... 3.            SHOCK ABSORBER ASSEMBLY ...................... 10                   .
 Special Service Tools .............................................. 3 .            MOUNTING INSULATOR AND RUBBER PARTS 11                              ...      G
 Commercial Service Tools ....................................... 3     .            THRUST BEARING ............................................ 11      .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                                COIL SPRING .................................................... 11 .
TROUBLESHOOTING ............................................... 4       .          Assembly ............................................................... 11
                                                                                                                                                         .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 4       .         STABILIZER BAR .................................................... 12 .
FRONT SUSPENSION ASSEMBLY .......................... 5                  .          Removal and Installation ....................................... 12   .
 Components ............................................................ 5
                                                                        .         TRANSVERSE LINK AND LOWER BALL JOINT ... 14
 On-Vehicle Service .................................................. 6.          Removal and Installation ....................................... 14   .         I
 Front Wheel Alignment ............................................ 6   .          Inspection .............................................................. 14
                                                                                                                                                         .
   PRELIMINARY INSPECTION .............................. 7              .            TRANSVERSE LINK .......................................... 14       .
   CAMBER, CASTER AND KINGPIN INCLINA-                                               LOWER BALL JOINT ......................................... 15       .         J
   TION ..................................................................... 7
                                                                        .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 16                         .
   TOE-IN ................................................................. 7
                                                                        .          General Specifications (Front) ............................... 17     .
   FRONT WHEEL TURNING ANGLE .................... 8                     .          Front Wheel Alignment (Unladen*1) ...................... 17           .
                                                                                                                                                                  K
COIL SPRING AND SHOCK ABSORBER ................ 9                       .          Lower Ball Joint ..................................................... 17
                                                                                                                                                         .
 Removal and Installation ....................................... 10    .          Wheelarch Height (Unladen*) ................................ 17       .

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                                                                           FSU-1
                                         PRECAUTIONS

PRECAUTIONS                                                                       PFP:00001

Precautions                                                                           EES000BU


q   When installing rubber parts, final tightening must be car-
    ried out under unladen condition* with tires on ground.
    Oil will shorten the life of rubber bushings. Be sure to wipe
    off any spilled oil.
    *: Fuel, radiator coolant and engine oil full. Spare tire, jack,
    hand tools and mats in designated positions.
q   After installing removed suspension parts, check wheel
    alignment and adjust if necessary.
q   Use flare nut wrench when removing or installing brake
    tubes.
q   Always torque brake lines when installing.                                     SBR686C


q   Lock nuts are unreusable parts; always use new ones.
    When replacing, do not wipe the oil off the new lock nut before tightening.




                                               FSU-2
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                             A
Special Service Tools                                                                                                             EES000BV

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                                             B
  (Kent-Moore No.)                                                                                        Description
  Tool name
  HT72520000                                                                             Removing tie-rod outer end and lower ball
  (J25730-B)                                                                             joint                                               C
  Ball joint remover


                                                                                                                                             D

                                                                        NT146


                                                                                                                                             FSU
Commercial Service Tools                                                                                                          EES000BW


  Tool name                                                                                               Description
  Attachment wheel alignment                                                             Measure wheel alignment                             F
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.
                                                                                         d: 56 mm (2.20 in)                                  G
                                                                                         e: 12 mm (0.47 in)

                                                                        NT148
                                                                                                                                             H
  Equivalent to GG94310000                                                               Removing and installing brake piping
  1 Flare nut crowfoot                                                                   a: 10 mm (0.39 in)
  2 Torque wrench
                                                                                                                                              I



                                                                        S-NT360
                                                                                                                                              J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                             K


                                                                                                                                             L
                                                                        NT717




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                                                               FSU-3
                                                                                                      Symptom
                                     ROAD WHEEL                                                       TIRES                                                    SUSPENSION




                                           der




        



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