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LU


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B ENGINE

                                                                                                                                                                 A



                                                                                                                                                                 LU
                                                                                                    SECTION
                                                            ENGINE LUBRICATION SYSTEM                                                                            C



                                                                                                                                                                 D



                                                                                                                                                                 E
                                                                 CONTENTS
                               QG18DE                                                                           QR25DE                                           F

PRECAUTIONS ......................................................... 2.         PRECAUTIONS ....................................................... 12 .
 Liquid Gasket Application Procedure ...................... 2          .          Precautions for Liquid Gasket ............................... 12      .
                                                                                                                                                                 G
PREPARATION .......................................................... 3
                                                                       .            REMOVAL OF LIQUID GASKET SEALING ....... 12                         .
 Special Service Tools .............................................. 3.            LIQUID GASKET APPLICATION PROCEDURE 12                              ...
LUBRICATION SYSTEM ........................................... 4       .         PREPARATION ........................................................ 13.
 Lubrication Circuit ................................................... 4
                                                                       .          Special Service Tools ............................................ 13 .        H
ENGINE OIL .............................................................. 5
                                                                       .         LUBRICATION SYSTEM ......................................... 14        .
 Inspection ................................................................ 5
                                                                       .          Lubrication Circuit .................................................. 14
                                                                                                                                                        .
   OIL LEVEL AND MUDDINESS ............................ 5              .          System Drawing .................................................... 15.         I
   OIL LEAKAGE ...................................................... 5.         ENGINE OIL ............................................................. 16
                                                                                                                                                        .
   OIL PRESSURE CHECK ..................................... 5          .          Inspection .............................................................. 16
                                                                                                                                                        .
 Changing Engine Oil ............................................... 6 .            OIL LEVEL AND MUDINESS ............................. 16             .         J
OIL FILTER ................................................................ 7
                                                                       .            OIL LEAKAGE .................................................... 16 .
 Removal and Installation ......................................... 7  .            OIL PRESSURE CHECK ................................... 16           .
   REMOVAL ............................................................ 7
                                                                       .          Changing Engine Oil .............................................. 17 .
   INSTALLATION .................................................... 7 .         OIL FILTER .............................................................. 18
                                                                                                                                                        .        K
OIL PUMP .................................................................. 8
                                                                       .          Removal and Installation ....................................... 18   .
 Removal and Installation ......................................... 8  .            REMOVAL .......................................................... 18
                                                                                                                                                        .
 Disassembly and Assembly .................................... 8       .            INSTALLATION .................................................. 18  .         L
 Inspection ................................................................ 8
                                                                       .         OIL PUMP ................................................................ 19
                                                                                                                                                        .
 Regulator Valve Inspection ................................... 10     .          Removal and Installation ....................................... 19   .
SERVICE DATA AND SPECIFICATIONS (SDS) ......11                         .          Disassembly and Assembly ................................... 19       .        M
 Oil Pressure Check ................................................11 .            DISASSEMBLY .................................................. 19   .
 Oil Pump Inspection ...............................................11 .            INSPECTION AFTER DISASSEMBLY ............... 19                     .
 Regulator Valve Inspection ....................................11     .            ASSEMBLY ........................................................ 21.
                                                                                 SERVICE DATA AND SPECIFICATIONS (SDS) ..... 22                         .
                                                                                  Oil Pressure ........................................................... 22
                                                                                                                                                        .
                                                                                  Oil Pump ................................................................ 22
                                                                                                                                                        .
                                                                                  Regulator Valve ..................................................... 22
                                                                                                                                                        .
                                                                                  Oil Capacity ........................................................... 22
                                                                                                                                                        .




                                                                            LU-1
                                              PRECAUTIONS
                                                                                             [QG18DE]
PRECAUTIONS                                                                                     PFP:00001

Liquid Gasket Application Procedure                                                                 EBS006AZ


1.   Use a scraper to remove all traces of old sealant from mating surfaces and grooves. Also, completely
     clean any oil from these areas.
2.   Apply a continuous bead of Genuine RTV Silicone Sealant or
     equivalent. Refer to GI-44, "RECOMMENDED CHEMICAL
     PRODUCTS AND SEALANTS" .
     q For oil pan, be sure RTV Silicone Sealant diameter is to spec-
        ification.
         Oil pan sealant        : 3.5 - 4.5 mm (0.138 - 0.177 in)
         diameter
     q   For areas except oil pan, be sure RTV Silicone Sealant diam-
         eter is to specification.
                                                                                                 SEM164F
         Sealant diameter      : 2.0 - 3.0 mm (0.079 - 0.118 in)
         except oil pan

3.   Apply RTV Silicone Sealant around the inner side of bolt holes
     (unless otherwise specified).




                                                                                                 AEM080




4.   Assembly should be done within 5 minutes after coating.
5.   Wait at least 30 minutes before refilling the engine with oil and coolant.




                                                      LU-2
                                                      PREPARATION
                                                                                                                        [QG18DE]
PREPARATION                                                                                                                  PFP:00002
                                                                                                                                            A
Special Service Tools                                                                                                            EBS006B0

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
 Tool number
                                                                                                                                            LU
 (Kent-Moore No.)                                                                                 Description
 Tool name
  (J34301-C)                                                                                     Measuring oil pressure
  Oil pressure gauge set                                                                         Maximum measuring range:                   C
  1 (J34301-1)                                                                                   1,373 kPa (14 kg/cm2 , 199 psi)
  Oil pressure gauge
  2 (J34301-2)
  Hoses                                                                                                                                     D
  3 (J34298)
  Adapter
                                                                                      AAT896
  4 (J34282-1)                                                                                                                              E
  Adapter
  5 (790-301-1230-A)
  60



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