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BRAKES

SECTION
BRAKE SYSTEM
BR B

E
CONTENTS
PRECAUTION .............................................. 3
. On Board Inspection ...............................................11
. BR

PRECAUTIONS .................................................. 3
. BRAKE TUBE AND HOSE ............................... 12
Precaution for Supplemental Restraint System Hydraulic Circuit .....................................................12
.
G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
FRONT BRAKE ........................................................12
.
SIONER" .................................................................. 3
.
FRONT BRAKE : Inspection ...................................12 .
Precaution for Brake System ................................... 3 .
H
REAR BRAKE ...........................................................12
.
PREPARATION ........................................... 4
. REAR BRAKE : Inspection .....................................12 .
PREPARATION .................................................. 4
. ON-VEHICLE MAINTENANCE ................... 14
. I
Special Service Tool ................................................ 4
.
Commercial Service Tool ......................................... 4
. BRAKE PEDAL ................................................. 14
Inspection and Adjustment .....................................14
.
FUNCTION DIAGNOSIS .............................. 5
. J
BRAKE FLUID .................................................. 16
NOISE, VIBRATION AND HARSHNESS On Board Inspection ...............................................16
.
(NVH) TROUBLESHOOTING ............................ 5
. Drain and Refill .......................................................16
. K
NVH Troubleshooting Chart ..................................... 5
. Bleeding Brake System ..........................................16 .
BASIC INSPECTION ................................... 6
. ON-VEHICLE REPAIR ................................ 18
.
L
FRONT DISC BRAKE ........................................ 6
. BRAKE PEDAL ................................................. 18
On-vehicle Inspection ............................................... 6
. Inspection and Adjustment .....................................18
.
Removal and Installation ........................................19
. M
BRAKE PAD ............................................................... 6
.
BRAKE PAD : Inspection ......................................... 6. BRAKE TUBE AND HOSE ............................... 21
DISC ROTOR .............................................................. 6
. FRONT BRAKE ........................................................21
. N
DISC ROTOR : Inspection ....................................... 6 . FRONT BRAKE : Exploded View ...........................21 .
REAR DISC BRAKE .......................................... 8
. FRONT BRAKE : Removal and Installation of
Front Brake Piping and Brake Hose .......................22 . O
On-vehicle Inspection ............................................... 8
.
FRONT BRAKE : Inspection After Installation ........22 .
BRAKE PAD ............................................................... 8
.
BRAKE PAD : Inspection ......................................... 8. REAR BRAKE ...........................................................22
.
REAR BRAKE : Exploded View ..............................23 . P
DISC ROTOR .............................................................. 8
. REAR BRAKE : Removal and Installation of Rear
DISC ROTOR : Inspection ....................................... 8 . Brake Piping and Brake Hose ................................23 .
REAR BRAKE : Inspection After Installation ..........24 .
BRAKE BOOSTER ...........................................10
.
Inspection ............................................................... 10
. BRAKE MASTER CYLINDER .......................... 25
With ABS ................................................................25
.
BRAKE MASTER CYLINDER ...........................11
. With ABLS or VDC .................................................26 .

Revision: April 2007 BR-1 2008 Titan
BRAKE BOOSTER ........................................... 28
. BRAKE PAD : Removal and Installation of Brake
On-Vehicle Service ................................................ 28
. Pad ......................................................................... 42
.
With ABS or ABLS ................................................. 28.
With VDC ............................................................... 30
. BRAKE CALIPER ASSEMBLY ............................... 43
.
BRAKE CALIPER ASSEMBLY : Exploded View ... 43
VACUUM LINES ............................................... 32
. BRAKE CALIPER ASSEMBLY : Removal and In-
Removal and Installation ....................................... 32 . stallation of Brake Caliper and Disc Rotor ............. 43
.
Inspection .............................................................. 32
.
DISASSEMBLY AND ASSEMBLY ............ 45
FRONT DISC BRAKE ....................................... 33
.
Component ............................................................ 33
. BRAKE MASTER CYLINDER .......................... 45
.
Removal and Installation of Brake Pad ................. 33 . On Board Inspection .............................................. 45 .
Removal and Installation of Brake Caliper and With ABS ................................................................ 45
.
Disc Rotor .............................................................. 34
. With ABLS or VDC ................................................. 46 .
Brake Burnishing Procedure .................................. 35 . FRONT DISC BRAKE ...................................... 48
.
BRAKE PAD ............................................................ 35
. Disassembly and Assembly of Brake Caliper ........ 48
.
BRAKE PAD : Exploded View ............................... 36 .
REAR DISC BRAKE ......................................... 51
.
BRAKE PAD : Removal and Installation ................ 36 .
Disassembly and Assembly of Brake Caliper ........ 51
.
BRAKE CALIPER ASSEMBLY ............................... 37 .
BRAKE CALIPER ASSEMBLY : Exploded View ... 38 SERVICE DATA AND SPECIFICATIONS
BRAKE CALIPER ASSEMBLY : Removal and In- (SDS) .......................................................... 54
stallation ................................................................ 38
.
SERVICE DATA AND SPECIFICATIONS
REAR DISC BRAKE ......................................... 40
. (SDS) ................................................................ 54
.
Component ............................................................ 40
. General Specification ............................................. 54
.
Removal and Installation of Brake Pad ................. 40 . Brake Pedal ........................................................... 54
.
Removal and Installation of Brake Caliper and Brake Booster ........................................................ 54
.
Disc Rotor .............................................................. 41
. Check Valve ........................................................... 54
.
Front Disc Brake .................................................... 54
.
BRAKE PAD ............................................................ 41
. Rear Disc Brake ..................................................... 55
.
BRAKE PAD : Exploded View ............................... 42 .

Revision: April 2007 BR-2 2008 Titan
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000001529065

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING: E

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