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HAC


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VENTILATION, HEATER & AIR CONDITIONER

                                                                                                                                                                 A




HEATER & AIR CONDITIONING CONTROL SYSTEM
                                                                             SECTION                    HAC                                                      B



                                                                                                                                                                 C


                                                                                                                                                                 D


                                                                                                                                                                 E
                                                             CONTENTS
        AUTOMATIC AIR CONDITIONER                                              System Description .................................................22
                                                                                                                                               .                 F
                                                                               Mode Door Motor Component Function Check ......23               .
BASIC INSPECTION ................................... 6
                                                .                              Mode Door Motor Diagnosis Procedure .................24         .
                                                                                                                                                                 G
DIAGNOSIS AND REPAIR WORKFLOW ......... 6
                                  .                                          AIR MIX DOOR MOTOR ................................... 28
 How to Perform Trouble Diagnosis For Quick And                                System Description .................................................28   .
 Accurate Repair ....................................................... 6
                                                                  .            Air Mix Door Motor Component Function Check ....29
                                                                               Air Mix Door Motor (Driver) Diagnosis Procedure....30                             H
INSPECTION AND ADJUSTMENT .................... 7
                                         .                                     Air Mix Door Motor (Passenger) Diagnosis Proce-
 Operational Check ................................................... 7
                                                                .              dure ........................................................................33
                                                                                                                                                        .
                                                                                                                                                                 HAC
FUNCTION DIAGNOSIS .............................. 9
                                             .                               INTAKE DOOR MOTOR ................................... 37
                                                                               System Description .................................................37
                                                                                                                                               .
FUNCTION INFORMATION ............................... 9
                                               .                               Intake Door Motor Component Function Check .....38              .
 Component Part Location ........................................ 9
                                                                 .                                                                                               J
                                                                               Intake Door Motor Diagnosis Procedure ................39        .
 Symptom Table ...................................................... 11
                                                                 .
                                                                             DEFROSTER DOOR MOTOR CIRCUIT ........... 41
REFRIGERATION SYSTEM .............................12
                                              .                                System Description .................................................41
                                                                                                                                               .
 Refrigerant Cycle ................................................... 12
                                                                  .                                                                                              K
                                                                               Defroster Door Motor Component Function Check
 Refrigerant System Protection ............................... 12 .                                                                            ....41
AUTOMATIC AIR CONDITIONER SYSTEM ....13                                        Defroster Door Motor Diagnosis Procedure ...........42          .
                                                                                                                                                                 L
 Control System Diagram ........................................ 13
                                                                 .           BLOWER MOTOR CONTROL SYSTEM .......... 46
 Control System Description .................................... 13
                                                                 .             System Description .................................................46
                                                                                                                                               .
 Discharge Air Flow ................................................. 15
                                                                 .             Front Blower Motor Component Function Check ....47                                M
 Switches And Their Control Function ..................... 16    .             Front Blower Motor Diagnosis Procedure ...............48        .
CAN COMMUNICATION SYSTEM ...................17
                                        .                                      Front Blower Motor Component Inspection ............51          .
 System Description ................................................ 17
                                                                .            MAGNET CLUTCH ........................................... 53                        N

DIAGNOSIS SYSTEM (HVAC) .........................18
                                             .                                 System Description .................................................53
                                                                                                                                               .
 CONSULT-III Function (HVAC) .............................. 18
                                                       .                       Magnet Clutch Component Function Check ...........53            .
                                                                               Magnet Clutch Diagnosis Procedure ......................54      .                 O
DIAGNOSIS SYSTEM (BCM) ...........................20
                                              .
 CONSULT-III Function (BCM) ................................ 20
                                                        .                    WATER VALVE CIRCUIT ................................. 58
                                                                               Description ..............................................................58
                                                                                                                                                     .
                                                                                                                                                                 P
SELF-DIAGNOSIS FUNCTION .........................21
                                             .                                 Water Valve Diagnosis Procedure ..........................58          .
 Front Air Control Self-Diagnosis ............................. 21
                                                           .
 Front Air Control Self-Diagnosis Code Chart ......... 21  .                 AMBIENT SENSOR .......................................... 60
                                                                               Component Description ..........................................60
                                                                                                                                           .
COMPONENT DIAGNOSIS ........................ 22
                                         .                                     Ambient Sensor Diagnosis Procedure ....................60   .
                                                                               Ambient Sensor Component Inspection .................61     .
MODE DOOR MOTOR ......................................22
                                                  .


Revision: April 2007                                                  HAC-1                                                                    2008 Titan
IN-VEHICLE SENSOR ...................................... 63
                                                     .                          DIAGNOSIS AND REPAIR WORKFLOW ....... 100
                                                                                                                   .
  Component Description ......................................... 63
                                                              .                  How to Perform Trouble Diagnosis For Quick And
  In-Vehicle Sensor Diagnosis Procedure ................ 63   .                  Accurate Repair ................................................... 100
                                                                                                                                                   .
  In-Vehicle Sensor Component Inspection ............. 65     .
                                                                                INSPECTION AND ADJUSTMENT ................. 101
                                                                                                                         .
OPTICAL SENSOR .......................................... 66
                                                      .                          Operational Check ............................................... 101
                                                                                                                                                 .
  Component Description ......................................... 66
                                                              .
  Optical Sensor Diagnosis Procedure ..................... 66 .                 FUNCTION DIAGNOSIS ........................... 103
INTAKE SENSOR ............................................. 68
                                                        .                       MANUAL A/C IDENTIFICATION TABLE ........ 103
                                                                                                                      .
  System Description ................................................ 68
                                                                  .              Application Table ................................................. 103
                                                                                                                                                   .
  Intake Sensor Diagnosis Procedure ...................... 68     .
  Intake Sensor Component Inspection ................... 69       .
                                                                                FUNCTION INFORMATION ............................ 104
                                                                                                                               .
                                                                                 Component Part Location .................................... 104 .
POWER SUPPLY AND GROUND CIRCUIT                                                  Symptom Table .................................................... 106
                                                                                                                                                  .
FOR CONTROLLER ......................................... 70
                                                     .
                                                                                REFRIGERATION SYSTEM ............................ 107
                                                                                                                               .
  Component Description ......................................... 70   .
                                                                                 Refrigerant Cycle ................................................. 107
                                                                                                                                                   .
  Front Air Control Component Function Check ....... 70                .
                                                                                 Refrigerant System Protection ............................. 107   .
  Front Air Control Power and Ground Diagnosis
  Procedure .............................................................. 71
                                                                       .        MANUAL AIR CONDITIONER SYSTEM ........ 108
                                                                                                                    .
                                                                                 Control System Diagram ...................................... 108.
ECU DIAGNOSIS ....................................... 72
                                                  .                              Control System Description ................................. 108 .
AIR CONDITIONER CONTROL ....................... 72
                                            .                                    Discharge Air Flow ............................................... 110
                                                                                                                                                  .
  Front Air Control Terminals Reference Values ...... 72            .            Switches And Their Control Function ................... 110      .
  Wiring Diagram ...................................................... 74
                                                                    .           CAN COMMUNICATION SYSTEM ................. 112
                                                                                                                        .
SYMPTOM DIAGNOSIS ............................ 83
                                           .                                     System Description .............................................. 112
                                                                                                                                                 .

AIR CONDITIONER CONTROL ....................... 83
                                            .                                   DIAGNOSIS SYSTEM (HVAC) ........................ 113
                                                                                                                              .
                                                                                 CONSULT-III Function (HVAC) ........................... 113
                                                                                                                                       .
  Symptom Matrix Chart ......................................... 83
                                                             .

INSUFFICIENT COOLING ................................ 84
                                                  .                             DIAGNOSIS SYSTEM (BCM) .......................... 114
                                                                                                                               .
                                                                                 CONSULT-III Function (BCM) ............................. 114
                                                                                                                                        .
  Component Function Check .................................. 84     .
  Performance Test Diagnoses ................................ 85     .          SELF-DIAGNOSIS FUNCTION ....................... 115
                                                                                                                             .
  Performance Chart ................................................ 87
                                                                     .           Front Air Control Self-Diagnosis .......................... 115
                                                                                                                                           .
  Test Reading ......................................................... 88
                                                                     .           Front Air Control Self-Diagnosis Code Chart ....... 115   .
  Trouble Diagnoses for Unusual Pressure .............. 89           .
                                                                                COMPONENT DIAGNOSIS ...................... 116
INSUFFICIENT HEATING ................................ 92
                                                  .
  Component Function Check .................................. 92
                                                          .                     MANUAL A/C IDENTIFICATION TABLE ........ 116
                                                                                                                      .
                                                                                 Application Table ................................................. 116
                                                                                                                                                   .
NOISE ............................................................... 94
                                                                  .
  Component Function Check .................................. 94
                                                          .                     MODE DOOR MOTOR .................................... 117
                                                                                                                                  .
                                                                                 System Description .............................................. 117
                                                                                                                                                 .
MEMORY FUNCTION DOES NOT OPERATE... 96                                           Mode Door Motor Component Function Check ... 117                .
  Memory Function Check ........................................ 96
                                                             .
                                                                                 Mode Door Motor Diagnosis Procedure ............... 118         .
PRECAUTION ............................................ 97
                                                    .                           AIR MIX DOOR MOTOR ................................. 122
                                                                                                                                  .
PRECAUTIONS ................................................ 97
                                                         .                       System Description .............................................. 122
                                                                                                                                                 .
                                                                                 Air Mix Door Motor Component Function Check . 122
  Supplemental Restraint System (SRS) "AIR BAG"
  and "SEAT BELT PRE-TENSIONER" ................... 97   .                       Air Mix Door Motor Diagnosis Procedure ............. 123        .
  Working with HFC-134a (R-134a) ......................... 97
                                                         .                      INTAKE DOOR MOTOR .................................. 127
                                                                                                                                  .
  Precaution for Service Equipment ......................... 98
                                                         .                       System Description .............................................. 127
                                                                                                                                                 .
                  MANUAL A/C (TYPE 1)                                            Intake Door Motor Component Function Check ... 127              .
                                                                                 Intake Door Motor Diagnosis Procedure .............. 128        .
BASIC INSPECTION .................................. 99
                                                .
                                                                                DEFROSTER DOOR MOTOR CIRCUIT ......... 130
                                                                                                                    .
MANUAL A/C IDENTIFICATION TABLE ......... 99
                                      .                                          System Description .............................................. 130
                                                                                                                                                 .
  Application Table ................................................... 99
                                                                    .


Revision: April 2007                                                     HAC-2                                                             2008 Titan
  Defroster Door Motor Component Function Check                                 NOISE .............................................................. 177
                                                  .. 130                          Component Function Check ................................. 177
                                                                                                                                          .                  A
  Defroster Door Motor Diagnosis Procedure ......... 131
                                                  .
                                                                                PRECAUTION ........................................... 179
                                                                                                                                     .
BLOWER MOTOR CONTROL SYSTEM ........ 135
                                  .
  System Description .............................................. 135
                                                                 .              PRECAUTIONS ............................................... 179              B
  Front Blower Motor Component Function Check .. 135                              Supplemental Restraint System (SRS) "AIR BAG"
  Front Blower Motor Diagnosis Procedure ............ 136        .                and "SEAT BELT PRE-TENSIONER" .................. 179   .
  Front Blower Motor Component Inspection .......... 139         .                Working with HFC-134a (R-134a) ........................ 179
                                                                                                                                         .                   C
                                                                                  Precaution for Service Equipment ........................ 180
                                                                                                                                         .
MAGNET CLUTCH .......................................... 141
                                                      .                                          MANUAL A/C (TYPE 2)
  System Description .............................................. 141
                                                                 .
                                                                                                                                                             D
  Magnet Clutch Component Function Check ........ 141            .              BASIC INSPECTION ................................ 181
                                                                                                                                .
  Magnet Clutch Diagnosis Procedure .................... 142     .
                                                                                MANUAL A/C IDENTIFICATION TABLE ....... 181
WATER VALVE CIRCUIT ............................... 146
                                                 .                                Application Table .................................................. 181
                                                                                                                                                    .        E
  Description ........................................................... 146
                                                                       .
  Water Valve Diagnosis Procedure ....................... 146          .        DIAGNOSIS AND REPAIR WORKFLOW ...... 182
                                                                                  How to Perform Trouble Diagnosis For Quick And
AMBIENT SENSOR ........................................ 148
                                                     .                                                                                                       F
                                                                                  Accurate Repair .................................................... 182
                                                                                                                                                    .
  Component Description ........................................ 148
                                                              .
  Ambient Sensor Diagnosis Procedure ................. 148    .                 INSPECTION AND ADJUSTMENT ................ 183
  Ambient Sensor Component Inspection ............... 149     .                   Operational Check ................................................ 183
                                                                                                                                                  .          G

INTAKE SENSOR ........................................... 151
                                                       .                        FUNCTION DIAGNOSIS ........................... 185
                                                                                                                             .
  System Description .............................................. 151
                                                                 .
                                                                                MANUAL A/C IDENTIFICATION TABLE ....... 185                                  H
  Intake Sensor Diagnosis Procedure ..................... 151    .
  Intake Sensor Component Inspection .................. 152      .                Application Table .................................................. 185
                                                                                                                                                    .

POWER SUPPLY AND GROUND CIRCUIT                                                 FUNCTION INFORMATION ............................ 186 HAC
FOR CONTROLLER ....................................... 153
                                                    .                             Component Part Location ..................................... 186
                                                                                                                                                  .
  Component Description ........................................ 153   .          Symptom Table .................................................... 188
                                                                                                                                                  .
  Front Air Control Component Function Check ..... 153                 .        REFRIGERATION SYSTEM ........................... 189                         J
  Front Air Control Power and Ground Diagnosis                                    Refrigerant Cycle .................................................. 189
                                                                                                                                                    .
  Procedure ............................................................. 154
                                                                       .
                                                                                  Refrigerant System Protection .............................. 189  .
ECU DIAGNOSIS ...................................... 155
                                                   .                                                                                                         K
                                                                                MANUAL AIR CONDITIONER SYSTEM ........ 190
MANUAL A/C IDENTIFICATION TABLE ....... 155
                                     .                                            Control System Diagram ...................................... 190
                                                                                                                                                  .
  Application Table .................................................. 155
                                                                    .             Control System Description .................................. 190
                                                                                                                                                  .
                                                                                  Discharge Air Flow ............................................... 191
                                                                                                                                                  .          L
AIR CONDITIONER CONTROL ...................... 156
                                            .                                     Switches And Their Control Function ................... 192     .
  Front Air Control Terminals Reference Values .... 156            .
  Wiring Diagram .................................................... 158
                                                                   .
                                                                                CAN COMMUNICATION SYSTEM ................. 194                               M
                                                                                  System Description ............................................... 194
                                                                                                                                                  .
SYMPTOM DIAGNOSIS ........................... 165
                                            .
                                                                                DIAGNOSIS SYSTEM (BCM) ......................... 195
MANUAL A/C IDENTIFICATION TABLE ....... 165
                                     .                                            CONSULT-III Function (BCM) .............................. 195
                                                                                                                                         .                   N
  Application Table .................................................. 165
                                                                    .
                                                                                COMPONENT DIAGNOSIS ...................... 196
                                                                                                                         .
AIR CONDITIONER CONTROL ...................... 166
                                            .                                                                                                                O
  Symptom Matrix Chart ........................................ 166
                                                             .
                                                                                MANUAL A/C IDENTIFICATION TABLE ....... 196
                                                                                  Application Table .................................................. 196
                                                                                                                                                    .
INSUFFICIENT COOLING .............................. 167
                                                 .
  Component Function Check ................................. 167     .
                                                                                MODE DOOR MOTOR .................................... 197                     P
                                                                                  System Description ............................................... 197
                                                                                                                                                  .
  Performance Test Diagnoses ............................... 168     .
                                                                                  Mode Door Motor Component Function Check .... 197               .
  Performance Chart ............................................... 170
                                                                     .
                                                                                  Mode Door Motor Diagnosis Procedure ............... 198         .
  Test Reading ........................................................ 171
                                                                     .
  Trouble Diagnoses for Unusual Pressure ............ 172            .          AIR MIX DOOR MOTOR ................................. 202
INSUFFICIENT HEATING ............................... 175
                                                  .                               System Description ............................................... 202
                                                                                                                                                  .
                                                                                  Air Mix Door Motor Component Function Check .. 202
  Component Function Check ................................. 175
                                                          .

Revision: April 2007                                                     HAC-3                                                              2008 Titan
  Air Mix Door Motor Diagnosis Procedure .............203
                                                    .                             Trouble Diagnoses for Unusual Pressure ............ 249
                                                                                                                                    .

INTAKE DOOR MOTOR ................................. 207
                                                  .                             INSUFFICIENT HEATING ............................... 252
                                                                                                                                  .
  System Description ...............................................207
                                                                  .               Component Function Check ................................ 252
                                                                                                                                          .
  Intake Door Motor Component Function Check ...207               .
  Intake Door Motor Diagnosis Procedure ..............208         .             NOISE .............................................................. 254
                                                                                                                                                  .
                                                                                  Component Function Check ................................ 254
                                                                                                                                          .
DEFROSTER DOOR MOTOR CIRCUIT ........ 210
                                    .
  System Description ...............................................210
                                                                  .             PRECAUTION ........................................... 256
  Defroster Door Motor Component Function Check
                                                                  ..210
                                                                                PRECAUTIONS ............................................... 256
                                                                                                                                         .
                                                                                  Supplemental Restraint System (SRS) "AIR BAG"
  Defroster Door Motor Diagnosis Procedure ..........211          .
                                                                                  and "SEAT BELT PRE-TENSIONER" ................. 256    .
BLOWER MOTOR CONTROL SYSTEM ....... 215
                                  .                                               Working with HFC-134a (R-134a) ........................ 256
                                                                                                                                         .
  System Description ...............................................215
                                                                  .               Precaution for Service Equipment ....................... 257
                                                                                                                                         .
  Front Blower Motor Component Function Check ..215                                              MANUAL A/C (TYPE 3)
  Front Blower Motor Diagnosis Procedure .............216         .
  Front Blower Motor Component Inspection ..........219           .             BASIC INSPECTION ................................. 258
MAGNET CLUTCH ......................................... 221
                                                      .                         MANUAL A/C IDENTIFICATION TABLE ........ 258
                                                                                                                      .
  System Description ...............................................221
                                                                  .               Application Table ................................................. 258
                                                                                                                                                    .
  Magnet Clutch Component Function Check .........221             .
  Magnet Clutch Diagnosis Procedure ....................221       .
                                                                                DIAGNOSIS AND REPAIR WORKFLOW ....... 259
                                                                                                                   .
                                                                                  How to Perform Trouble Diagnosis For Quick And
WATER VALVE CIRCUIT ............................... 226
                                                  .                               Accurate Repair ................................................... 259
                                                                                                                                                    .
  Description ............................................................226
                                                                        .
  Water Valve Diagnosis Procedure ........................226           .
                                                                                INSPECTION AND ADJUSTMENT ................. 260
                                                                                                                         .
                                                                                  Operational Check ............................................... 260
                                                                                                                                                  .
INTAKE SENSOR ........................................... 228
                                                        .
  System Description ...............................................228
                                                                  .             FUNCTION DIAGNOSIS ........................... 262
  Intake Sensor Diagnosis Procedure .....................228      .             MANUAL A/C IDENTIFICATION TABLE ........ 262
                                                                                                                      .
  Intake Sensor Component Inspection ..................229        .
                                                                                  Application Table ................................................. 262
                                                                                                                                                    .
POWER SUPPLY AND GROUND CIRCUIT                                                 FUNCTION INFORMATION ............................ 263
                                                                                                                               .
FOR CONTROLLER ....................................... 230
                                                     .                            Component Part Location .................................... 263 .
  Component Description ........................................230    .          Symptom Table .................................................... 265
                                                                                                                                                   .
  Front Air Control Component Function Check ......230                 .
  Front Air Control Power and Ground Diagnosis                                  REFRIGERATION SYSTEM ............................ 266
                                                                                                                               .
  Procedure .............................................................231
                                                                       .          Refrigerant Cycle ................................................. 266
                                                                                                                                                    .
                                                                                  Refrigerant System Protection ............................. 266   .
ECU DIAGNOSIS ...................................... 232
                                                  .
                                                                                MANUAL AIR CONDITIONER SYSTEM ........ 267
                                                                                                                    .
MANUAL A/C IDENTIFICATION TABLE ....... 232
                                      .                                           Control System Diagram ...................................... 267.
  Application Table ..................................................232
                                                                    .             Control System Description ................................. 267 .
                                                                                  Discharge Air Flow ............................................... 268
                                                                                                                                                   .
AIR CONDITIONER CONTROL ..................... 233
                                            .
                                                                                  Switches And Their Control Function ................... 269      .
  Front Air Control Terminals Reference Values .....233             .
  Wiring Diagram .....................................................235
                                                                    .           CAN COMMUNICATION SYSTEM ................. 271
                                                                                                                        .
                                                                                  System Description .............................................. 271
                                                                                                                                                  .
SYMPTOM DIAGNOSIS ........................... 242
                                           .
                                                                                DIAGNOSIS SYSTEM (BCM) .......................... 272
                                                                                                                               .
MANUAL A/C IDENTIFICATION TABLE ....... 242
                                      .                                           CONSULT-III Function (BCM) ............................. 272
                                                                                                                                         .
  Application Table ..................................................242
                                                                    .
                                                                                COMPONENT DIAGNOSIS ...................... 273
AIR CONDITIONER CONTROL ..................... 243
                                            .
  Symptom Matrix Chart ........................................243
                                                             .                  MANUAL A/C IDENTIFICATION TABLE ........ 273
                                                                                                                      .
                                                                                  Application Table ................................................. 273
                                                                                                                                                    .
INSUFFICIENT COOLING .............................. 244
                                                  .
  Component Function Check .................................244      .          MODE DOOR MOTOR .................................... 274
                                                                                                                                  .
  Performance Test Diagnoses ...............................245      .            System Description .............................................. 274
                                                                                                                                                  .
  Performance Chart ...............................................247
                                                                     .            Mode Door Motor Component Function Check ... 274                .
  Test Reading ........................................................248
                                                                     .            Mode Door Motor Diagnosis Procedure ............... 275         .

Revision: April 2007                                                     HAC-4                                                              2008 Titan
AIR MIX DOOR MOTOR ................................. 279
                                                  .                               Front Air Control Power and Ground Diagnosis
  System Description .............................................. 279
                                                                 .                Procedure ............................................................. 309
                                                                                                                                                       .        A
  Air Mix Door Motor Component Function Check .. 279
  Air Mix Door Motor Diagnosis Procedure ............. 280       .              ECU DIAGNOSIS ...................................... 310
                                                                                                                                   .
                                                                                MANUAL A/C IDENTIFICATION TABLE ....... 310                                     B
INTAKE DOOR MOTOR ................................. 284
                                                 .
  System Description .............................................. 284
                                                                 .                Application Table .................................................. 310
                                                                                                                                                    .
  Intake Door Motor Component Function Check ... 284             .
                                                                                AIR CONDITIONER CONTROL ...................... 311                              C
  Intake Door Motor Diagnosis Procedure .............. 285       .
                                                                                  Front Air Control Terminals Reference Values ..... 311            .
DEFROSTER DOOR MOTOR CIRCUIT ......... 287
                                    .                                             Wiring Diagram ..................................................... 313
                                                                                                                                                    .
  System Description .............................................. 287
                                                                 .
  Defroster Door Motor Component Function Check
                                                                                SYMPTOM DIAGNOSIS ........................... 321
                                                                                                                            .                                   D
                                                                 .. 287         MANUAL A/C IDENTIFICATION TABLE ....... 321
  Defroster Door Motor Diagnosis Procedure ......... 288         .                Application Table .................................................. 321
                                                                                                                                                    .           E
BLOWER MOTOR CONTROL SYSTEM ........ 292
                                  .                                             AIR CONDITIONER CONTROL ...................... 322
  System Description .............................................. 292
                                                                 .                Symptom Matrix Chart ........................................ 322
                                                                                                                                             .
  Front Blower Motor Component Function Check .. 292                                                                                                            F
  Front Blower Motor Diagnosis Procedure ............ 293        .              INSUFFICIENT COOLING .............................. 323
  Front Blower Motor Component Inspection .......... 296         .                Component Function Check ................................. 323     .
                                                                                  Performance Test Diagnoses ............................... 324     .
MAGNET CLUTCH .......................................... 299
                                                      .                                                                                                         G
                                                                                  Performance Chart ............................................... 326
                                                                                                                                                     .
  System Description .............................................. 299
                                                                 .                Test Reading ........................................................ 327
                                                                                                                                                     .
  Magnet Clutch Component Function Check ........ 299            .                Trouble Diagnoses for Unusual Pressure ............. 328           .
  Magnet Clutch Diagnosis Procedure .................... 299     .                                                                                              H
                                                                                INSUFFICIENT HEATING ............................... 331
WATER VALVE CIRCUIT ............................... 304
                                                 .                                Component Function Check ................................. 331
                                                                                                                                          .
  Description ........................................................... 304
                                                                       .
  Water Valve Diagnosis Procedure ....................... 304          .        NOISE .............................................................. 333 HAC
                                                                                  Component Function Check ................................. 333
                                                                                                                                          .
INTAKE SENSOR ........................................... 306
                                                       .
  System Description .............................................. 306
                                                                 .              PRECAUTION ........................................... 335
                                                                                                                                     .                          J
  Intake Sensor Diagnosis Procedure ..................... 306    .
  Intake Sensor Component Inspection .................. 307      .              PRECAUTIONS ............................................... 335
                                                                                  Supplemental Restraint System (SRS) "AIR BAG"
POWER SUPPLY AND GROUND CIRCUIT                                                   and "SEAT BELT PRE-TENSIONER" .................. 335   .                      K
FOR CONTROLLER ....................................... 308
                                                    .                             Working with HFC-134a (R-134a) ........................ 335
                                                                                                                                         .
  Component Description ........................................ 308
                                                              .                   Precaution for Service Equipment ........................ 336
                                                                                                                                         .
  Front Air Control Component Function Check ..... 308        .                                                                                                 L



                                                                                                                                                                M



                                                                                                                                                                N



                                                                                                                                                                O



                                                                                                                                                                P




Revision: April 2007                                                     HAC-5                                                                 2008 Titan
                            DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >                                                     [AUTOMATIC AIR CONDITIONER]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
How to Perform Trouble Diagnosis For Quick And Accurate Repair                                   INFOID:0000000001611774




WORK FLOW
1.LISTEN TO CUSTOMER COMPLAINT
Listen to customer complaint. Get detailed information about the conditions and environment when the symp-
tom occurs.

         >> GO TO 2
2.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.

         >> GO TO 3.
3.VERIFY THE SYMPTOM WITH OPERATIONAL CHECK
Verify the symptom with operational check. Refer to HAC-7, "Operational Check".
Can a symptom be duplicated?
 YES >> GO TO 4
 NO       >> GO TO 5
4.GO TO APPROPRIATE TROUBLE DIAGNOSIS
Go to appropriate trouble diagnosis. Refer to HAC-83, "Symptom Matrix Chart".
Can a symptom be duplicated?
        >> GO TO 5.
5.PERFORM THE FRONT AIR CONTROL SELF-DIAGNOSIS
Perform front air control self-diagnosis. Refer to HAC-21, "Front Air Control Self-Diagnosis".

         >> If any diagnostic trouble codes set. Refer to HAC-21, "Front Air Control Self-Diagnosis Code
            Chart".
         >> Confirm the repair by performing operational check. Refer to HAC-7, "Operational Check".




Revision: April 2007                               HAC-6                                               2008 Titan
                                INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >                                                     [AUTOMATIC AIR CONDITIONER]
INSPECTION AND ADJUSTMENT
                                                                                                                           A
Operational Check                                                                                INFOID:0000000001611775



The purpose of the operational check is to confirm that the system operates properly.                                      B

        Conditions          : Engine running and at normal operating temperature

CHECKING MEMORY FUNCTION                                                                                                   C
1.   Set the temperature to 32



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