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BR


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BRAKES




                                                                                                                             BR
                                                                                                                                                                  A


                                                                                                                                                                  B
                                                                                                  SECTION
                                                                                                            BRAKE SYSTEM                                          C


                                                                                                                                                                  D


                                                                                                                                                                  E
                                                                  CONTENTS
PRECAUTION .............................................. 3
                                                     .                             BRAKE MASTER CYLINDER .......................... 10 BR
                                                                                     On Board Inspection ...............................................10
                                                                                                                                                    .
PRECAUTIONS .................................................. 3
                                                         .
  Precaution for Supplemental Restraint System                                     BRAKE TUBE AND HOSE ............................... 11                         G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                            Hydraulic Circuit .....................................................11
                                                                                                                                                        .
  SIONER" .................................................................. 3
                                                                      .
                                                                                   FRONT BRAKE ........................................................12
                                                                                                                                                   .
  Precaution for Brake System ................................... 3   .
                                                                                    FRONT BRAKE : Inspection ...................................12 .              H
PREPARATION ........................................... 4
                                                   .                               REAR BRAKE ...........................................................13
                                                                                                                                                     .
PREPARATION .................................................. 4
                                                         .                          REAR BRAKE : Inspection .....................................13  .
                                                                                                                                                                  I
  Special Service Tool ................................................ 4
                                                                 .
                                                                                   ON-VEHICLE MAINTENANCE ................... 14
                                                                                                                          .
  Commercial Service Tool ......................................... 4
                                                                 .
                                                                                   BRAKE PEDAL ................................................. 14               J
FUNCTION DIAGNOSIS .............................. 5
                                             .                                       Inspection and Adjustment - Standard Pedal .........14
                                                                                                                                     .
NOISE, VIBRATION AND HARSHNESS                                                       Inspection and Adjustment - Adjustable Pedal .......15
                                                                                                                                     .
(NVH) TROUBLESHOOTING ............................ 5
                                             .                                     BRAKE FLUID .................................................. 17              K
  NVH Troubleshooting Chart ..................................... 5
                                                           .                         On Board Inspection ...............................................17
                                                                                                                                                         .
                                                                                     Drain and Refill .......................................................17
                                                                                                                                                         .
BASIC INSPECTION ................................... 6
                                                .
                                                                                     Bleeding Brake System ..........................................17  .        L
FRONT DISC BRAKE ........................................ 6
                                                    .
                                                                                   ON-VEHICLE REPAIR ................................ 19
                                                                                                                                  .
BRAKE PAD ............................................................... 6
                                                                   .
 BRAKE PAD : Inspection ......................................... 6.               BRAKE PEDAL ................................................. 19               M
                                                                                     Exploded View ........................................................19
                                                                                                                                                       .
DISC ROTOR .............................................................. 6
                                                                   .                 Removal and Installation ........................................20
                                                                                                                                                       .
 DISC ROTOR : Inspection ....................................... 6 .                                                                                              N
                                                                                   BRAKE TUBE AND HOSE ............................... 22
REAR DISC BRAKE .......................................... 7
                                                     .                               Hydraulic Circuit .....................................................22
                                                                                                                                                        .
                                                                                     Removal and Installation of Front Brake Piping
BRAKE PAD ............................................................... 7
                                                                   .                 and Brake Hose ......................................................23
                                                                                                                                                        .         O
 BRAKE PAD : Inspection ......................................... 7.                 Removal and Installation of Rear Brake Piping
DISC ROTOR .............................................................. 7
                                                                   .                 and Brake Hose ......................................................24
                                                                                                                                                        .
 DISC ROTOR : Inspection ....................................... 7 .                 Inspection After Installation ....................................25
                                                                                                                                                        .         P

BRAKE BOOSTER ............................................ 8
                                                     .                             BRAKE MASTER CYLINDER .......................... 27
  Inspection ................................................................. 8
                                                                        .            Exploded View ........................................................27
                                                                                                                                                       .
                                                                                     Removal and Installation ........................................28
                                                                                                                                                       .
VACUUM LINES ................................................. 9
                                                         .
  Inspection ................................................................. 9
                                                                        .          BRAKE BOOSTER ........................................... 30
                                                                                     Exploded View ........................................................30
                                                                                                                                                       .


Revision: November 2008                                                      BR-1                                                                2009 Titan
  Removal and Installation ....................................... 30
                                                               .                      BRAKE MASTER CYLINDER .......................... 42
                                                                                                                                   .
                                                                                        With ABS ................................................................ 42
                                                                                                                                                              .
VACUUM LINES ............................................... 32
                                                         .                              With ABLS/VDC/TCS ............................................. 43    .
  Removal and Installation ....................................... 32
                                                               .
                                                                                      FRONT DISC BRAKE ...................................... 45
                                                                                                                                          .
FRONT DISC BRAKE ....................................... 33
                                                     .                                  Disassembly and Assembly ................................... 45
                                                                                                                                                 .
  Exploded View of Brake Pads ............................... 33             .
  Removal and Installation of Brake Pads ................ 33                 .        REAR DISC BRAKE ......................................... 48
                                                                                                                                            .
  Brake Burnishing Procedure .................................. 34           .          Disassembly and Assembly ................................... 48
                                                                                                                                                 .
  Exploded View of Brake Caliper ............................ 35             .
  Removal and Installation of Brake Caliper and Ro-                                   SERVICE DATA AND SPECIFICATIONS
  tor .......................................................................... 35
                                                                             .        (SDS) .......................................................... 51
REAR DISC BRAKE ......................................... 38
                                                      .                               SERVICE DATA AND SPECIFICATIONS
  Exploded View of Brake Pads ............................... 38        .             (SDS) ................................................................ 51
                                                                                                                                                         .
  Removal and Installation of Brake Pad ................. 38            .               General Specification ............................................. 51
                                                                                                                                                            .
  Brake Burnishing Procedure .................................. 39      .               Brake Pedal ........................................................... 51
                                                                                                                                                            .
  Exploded View of Brake Caliper ............................ 39        .               Brake Booster ........................................................ 52
                                                                                                                                                            .
  Removal and Installation of Brake Caliper and                                         Check Valve ........................................................... 53
                                                                                                                                                            .
  Disc Rotor .............................................................. 40
                                                                        .               Front Disc Brake .................................................... 53
                                                                                                                                                            .
                                                                                        Rear Disc Brake ..................................................... 53
                                                                                                                                                            .
DISASSEMBLY AND ASSEMBLY ............ 42
                                  .




Revision: November 2008                                                         BR-2                                                                  2009 Titan
                                                 PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                          A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                         B
PRE-TENSIONER"                                                                                            INFOID:0000000003790276



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                     D
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:                                                                                                                      E



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