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DLK


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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY




                                                                                                                 DLK
                                                                                                                                                                      A


                                                                                                                                                                      B
                                                                                       SECTION
                                                                                                                    DOOR & LOCK                                       C


                                                                                                                                                                      D


                                                                                                                                                                      E
                                                                    CONTENTS
BASIC INSPECTION ................................... 4
                                                .                                    HOMELINK UNIVERSAL TRANSCEIVER ....... 18                                        F
                                                                                       Component Description ..........................................18
                                                                                                                                                   .
DIAGNOSIS AND REPAIR WORKFLOW ......... 4
                                  .
  Work Flow ................................................................ 4
                                                                      .              DIAGNOSIS SYSTEM (BCM) ........................... 19                            G
INSPECTION AND ADJUSTMENT .................... 7
                                         .                                           COMMON ITEM ........................................................19
                                                                                                                                                     .
                                                                                      COMMON ITEM : CONSULT-III Function (BCM -
ADDITIONAL SERVICE WHEN REPLACING                                                     COMMON ITEM) ....................................................19
                                                                                                                                                     .                H
CONTROL UNIT ......................................................... 7
                                                                .
 ADDITIONAL SERVICE WHEN REPLACING                                                   DOOR LOCK .............................................................19
                                                                                                                                                        .
 CONTROL UNIT : Description ................................. 7 .                     DOOR LOCK : CONSULT-III Function (BCM -
                                                                                      DOOR LOCK) .........................................................19
                                                                                                                                                        .              I
 ADDITIONAL SERVICE WHEN REPLACING
 CONTROL UNIT : Special Repair Requirement ...... 7
                                                                                     MULTIREMOTE ENT ................................................20
                                                                                                                                                 .
FUNCTION DIAGNOSIS .............................. 8
                                             .                                        MULTIREMOTE ENT : CONSULT-III Function                                           J
                                                                                      (BCM - MULTIREMOTE ENT) ................................20 .
AUTOMATIC DOOR LOCKS ............................. 8
                                             .
  System Diagram ....................................................... 8
                                                                  .                  COMPONENT DIAGNOSIS ........................ 23
                                                                                                                              .
                                                                                                                                                                      DLK
  System Description .................................................. 8
                                                                  .
                                                                                     U1000 CAN COMM CIRCUIT ........................... 23
  Component Parts Location ................................... 10 .
                                                                                       Description ..............................................................23
                                                                                                                                                             .
  Component Description ......................................... 11
                                                                  .
                                                                                       DTC Logic ...............................................................23
                                                                                                                                                             .        L
DOOR LOCK FUNCTION .................................12
                                                .                                      Diagnosis Procedure ..............................................23  .

DOOR LOCK AND UNLOCK SWITCH .................... 12                    .             U1010 CONTROL UNIT (CAN) ......................... 24
 DOOR LOCK AND UNLOCK SWITCH : System                                                  DTC Logic ...............................................................24
                                                                                                                                                            .         M
 Diagram .................................................................. 12
                                                                       .               Diagnosis Procedure ..............................................24 .
 DOOR LOCK AND UNLOCK SWITCH : System                                                  Special Repair Requirement ...................................24     .
 Description ............................................................. 12
                                                                       .                                                                                              N
 DOOR LOCK AND UNLOCK SWITCH :
                                                                                     POWER SUPPLY AND GROUND CIRCUIT .... 25
 Component Parts Location ................................... 13       .             BCM (BODY CONTROL MODULE) .........................25                 .
 DOOR LOCK AND UNLOCK SWITCH :                                                        BCM (BODY CONTROL MODULE) : Diagnosis                                           O
 Component Description ......................................... 13    .              Procedure ...............................................................25
                                                                                                                                                           .
REMOTE KEYLESS ENTRY .................................... 14               .         DOOR SWITCH ................................................. 26
 REMOTE KEYLESS ENTRY : System Diagram .... 14                                                                                                                        P
 REMOTE KEYLESS ENTRY : System Descrip-                                              KING CAB .................................................................26
                                                                                                                                                           .
 tion ......................................................................... 14
                                                                           .          KING CAB : Description .........................................26   .
 REMOTE KEYLESS ENTRY :                                                               KING CAB : Component Function Check .............26                  .
 Component Parts Location ................................... 16           .          KING CAB : Diagnosis Procedure ..........................26          .
 REMOTE KEYLESS ENTRY :
 Component Description ......................................... 16        .         CREW CAB ...............................................................27
                                                                                                                                                         .
                                                                                      CREW CAB : Description .......................................27   .

Revision: November 2008                                                       DLK-1                                                                 2009 Titan
  CREW CAB : Component Function Check .......... 27  .                             Special Repair Requirement .................................. 48
                                                                                                                                             .
  CREW CAB : Diagnosis Procedure ....................... 28
                                                     .
                                                                                 HORN FUNCTION ............................................ 49
                                                                                                                                        .
DOOR LOCK AND UNLOCK SWITCH ............ 30
                                     .                                             Description ............................................................. 49
                                                                                                                                                         .
                                                                                   Component Function Check ................................. 49         .
KING CAB ................................................................ 30
                                                                      .            Diagnosis Procedure ............................................. 49  .
 KING CAB : Description ........................................ 30   .
 KING CAB : Component Function Check ............ 30                  .          WARNING CHIME FUNCTION ........................ 51
                                                                                                                             .
 KING CAB : Diagnosis Procedure ......................... 30          .            Description ............................................................. 51
                                                                                                                                                         .
                                                                                   Component Function Check ................................. 51         .
CREW CAB .............................................................. 32
                                                                    .
                                                                                   Diagnosis Procedure .............................................. 51 .
 CREW CAB : Description ...................................... 32   .
 CREW CAB : Component Function Check .......... 32                  .            HAZARD FUNCTION ....................................... 52
                                                                                                                                     .
 CREW CAB : Diagnosis Procedure ....................... 32          .              Description ............................................................. 52
                                                                                                                                                         .
                                                                                   Component Function Check ................................. 52         .
FRONT DOOR LOCK ASSEMBLY LH (KEY                                                   Diagnosis Procedure .............................................. 52 .
CYLINDER SWITCH) ........................................ 35
                                                      .
                                                                                 HEADLAMP FUNCTION .................................. 53
                                                                                                                                  .
KING CAB ................................................................ 35
                                                                      .
                                                                                   Diagnosis Procedure .............................................. 53
                                                                                                                                                  .
 KING CAB : Description ........................................ 35   .
 KING CAB : Component Function Check .............. 35                .          MAP LAMP AND IGNITION KEYHOLE ILLU-
 KING CAB : Diagnosis Procedure ......................... 35          .          MINATION FUNCTION ..................................... 54
                                                                                                                                     .
CREW CAB .............................................................. 36
                                                                    .              Diagnosis Procedure .............................................. 54
                                                                                                                                                  .
 CREW CAB : Description ...................................... 37   .            KEYFOB ID SET UP WITH CONSULT-III ........ 55
                                                                                                                        .
 CREW CAB : Component Function Check ............ 37                .              ID Code Entry Procedure ....................................... 55
                                                                                                                                               .
 CREW CAB : Diagnosis Procedure ....................... 37          .
                                                                                 KEYFOB ID SET UP WITHOUT CONSULT-III... 56
KEY SWITCH (BCM INPUT) ............................ 39
                                                .                                  ID Code Entry Procedure ....................................... 56
                                                                                                                                               .
COLUMN SHIFT ....................................................... 39
                                                                 .               HOMELINK UNIVERSAL TRANSCEIVER ...... 58
                                                                                                                   .
 COLUMN SHIFT : Diagnosis Procedure ............... 39           .
                                                                                   Wiring Diagram ...................................................... 58
                                                                                                                                                         .
FLOOR SHIFT .......................................................... 40
                                                                   .               Description ............................................................. 59
                                                                                                                                                         .
 FLOOR SHIFT : Diagnosis Procedure .................. 40           .               Component Function Check ................................. 60         .
                                                                                   Diagnosis Procedure .............................................. 60 .
DOOR LOCK ACTUATOR ............................... 42
                                               .
                                                                                 ECU DIAGNOSIS ....................................... 62
FRONT LH ................................................................ 42
                                                                      .
 FRONT LH : Description ........................................ 42   .          BCM (BODY CONTROL MODULE) ................. 62
                                                                                                                         .
 FRONT LH : Component Function Check ............ 42                  .            Reference Value .................................................... 62.
 FRONT LH : Diagnosis Procedure ........................ 42           .            Terminal Layout ..................................................... 64
                                                                                                                                                          .
                                                                                   Physical Values ...................................................... 64
                                                                                                                                                          .
FRONT RH ............................................................... 42
                                                                     .             Wiring Diagram--POWER DOOR LOCK SYS-
 FRONT RH : Description ....................................... 43   .             TEM (KING CAB)-- ............................................... 70    .
 FRONT RH : Component Function Check ........... 43                  .             Wiring Diagram--POWER DOOR LOCK SYS-
 FRONT RH : Diagnosis Procedure ........................ 43          .             TEM (CREW CAB)-- ............................................. 79      .
                                                                                   Wiring Diagram -- REMOTE KEYLESS ENTRY
REAR RH/LH ............................................................ 43
                                                                    .
                                                                                   SYSTEM -- ............................................................ 90
                                                                                                                                                          .
 REAR RH/LH : Description .................................... 43   .
                                                                                   Fail Safe ................................................................ 98
                                                                                                                                                          .
 REAR RH/LH : Component Function Check ........ 44                  .
                                                                                   DTC Inspection Priority Chart .............................. 99        .
 REAR RH/LH : Diagnosis Procedure .................... 44           .
                                                                                   DTC Index ............................................................. 99
                                                                                                                                                          .
REMOTE KEYLESS ENTRY RECEIVER ......... 45
                                    .
  Description ............................................................. 45
                                                                        .        SYMPTOM DIAGNOSIS ........................... 101
  Component Function Check ................................ 45          .        DOOR LOCK ................................................... 101
                                                                                                                                            .
  Diagnosis Procedure ............................................. 45  .
                                                                                   Symptom Table .................................................... 101
                                                                                                                                                    .
KEYFOB BATTERY AND FUNCTION ............. 47
                                      .                                          REMOTE KEYLESS ENTRY SYSTEM ........... 102
                                                                                                                      .
  Description ............................................................. 47
                                                                        .
                                                                                   Symptom Table .................................................... 102
                                                                                                                                                    .
  Component Function Check ................................ 47          .
  Diagnosis Procedure ............................................. 47  .        HOMELINK UNIVERSAL TRANSCEIVER ..... 104
                                                                                                                   .
  Component Inspection ........................................... 47   .          Symptom Table .................................................... 104
                                                                                                                                                    .

Revision: November 2008                                                   DLK-2                                                                   2009 Titan
SQUEAK AND RATTLE TROUBLE DIAG-                                                HOOD .............................................................. 114
NOSES ............................................................ 105
                                                                .                Fitting Adjustment ................................................. 114
                                                                                                                                                   .        A
  Work Flow ............................................................ 105
                                                                      .          Removal and Installation of Hood Assembly ........ 115            .
  Generic Squeak and Rattle Troubleshooting ....... 107               .          Removal and Installation of Hood Lock Control ... 116             .
  Diagnostic Worksheet .......................................... 109 .          Hood Lock Control Inspection .............................. 117   .        B
PRECAUTION ........................................... 111
                                                     .                         DOOR .............................................................. 118
                                                                                 Fitting Adjustment ................................................. 118
                                                                                                                                                   .
PRECAUTIONS ............................................... 111
                                                         .                       Removal and Installation ...................................... 120
                                                                                                                                                   .        C
  Precaution for Supplemental Restraint System
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                      FRONT DOOR LOCK ..................................... 123
  SIONER" .............................................................. 111
                                                                      .          Component Structure ........................................... 123
                                                                                                                                              .             D
  Precaution for work .............................................. 111
                                                                      .          Removal and Installation ...................................... 123
                                                                                                                                              .
                                                                                 Disassembly and Assembly .................................. 125
                                                                                                                                              .
PREPARATION ........................................ 112
                                                   .
                                                                               REAR DOOR LOCK ........................................ 126                  E
PREPARATION ............................................... 112
                                                         .                       Component Structure ........................................... 126
                                                                                                                                              .
  Special Service Tool ............................................ 112
                                                                 .               Removal and Installation ...................................... 127
                                                                                                                                              .
  Commercial Service Tool ..................................... 113
                                                                 .                                                                                          F
                                                                               TAIL GATE ...................................................... 130
ON-VEHICLE REPAIR .............................. 114
                                               .                                 Removal and Installation ...................................... 130
                                                                                                                                              .

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Revision: November 2008                                                 DLK-3                                                              2009 Titan
                          DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                   INFOID:0000000003789088




OVERALL SEQUENCE




                                                          JMKIA2270GB


DETAILED FLOW

Revision: November 2008               DLK-4                       2009 Titan
                           DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
1.GET INFORMATION FOR SYMPTOM                                                                               A
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
                                                                                                            B
         >> GO TO 2.
2.CHECK DTC
                                                                                                            C
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
-   Record DTC and freeze frame data (Print them out with CONSULT-III.)
-   Erase DTC.                                                                                              D
-   Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?                                                              E
  Symptom is described, DTC is displayed>>GO TO 3.
  Symptom is described, DTC is not displayed>>GO TO 4.
  Symptom is not described, DTC is displayed>>GO TO 5.                                                      F
3.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in "DATA MONITOR" mode and check real time diagnosis results.            G
Verify relation between the symptom and the condition when the symptom is detected.

         >> GO TO 5.                                                                                        H

4.CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.                                                              I
Connect CONSULT-III to the vehicle in "DATA MONITOR " mode and check real time diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.
                                                                                                            J
         >> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC, and then check that DTC is detected again.        DLK
At this time, always connect CONSULT-III to the vehicle, and check diagnostic results in real time.
If two or more DTCs are detected, refer to DLK-99, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.                                                                                             L
NOTE:



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