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RF


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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY




                                                                                                                                   RF
                                                                                                                                                                      A


                                                                                                                                                                      B
                                                                                                       SECTION
                                                                                                                                               ROOF                   C


                                                                                                                                                                      D


                                                                                                                                                                      E
                                                                   CONTENTS
BASIC INSPECTION ................................... 3
                                                .                                     SUNROOF MOTOR ASSEMBLY : Special Repair                                         F
                                                                                      Requirement ...........................................................11
                                                                                                                                                         .
DIAGNOSIS AND REPAIR WORKFLOW ......... 3
                                  .
  Work Flow ................................................................ 3
                                                                      .             SUNROOF SWITCH CIRCUIT .......................... 12
                                                                                                                                                                      G
                                                                                      Description ..............................................................12
                                                                                                                                                            .
INSPECTION AND ADJUSTMENT .................... 5
                                         .                                            Component Function Check .................................12          .
                                                                                      Diagnosis Procedure ..............................................12  .
ADDITIONAL SERVICE WHEN REPLACING                                                                                                                                     H
CONTROL UNIT ......................................................... 5
                                                                .                   DOOR SWITCH ................................................. 14
 ADDITIONAL SERVICE WHEN REPLACING
 CONTROL UNIT : Description ................................. 5 .                   CREW CAB ...............................................................14
                                                                                                                                                        .
                                                                                     CREW CAB : Description .......................................14   .              I
 ADDITIONAL SERVICE WHEN REPLACING
 CONTROL UNIT : Special Repair Requirement ...... 5                                  CREW CAB : Component Function Check ...........14                  .
                                                                                     CREW CAB : Diagnosis Procedure ........................14          .
BASIC INSPECTION .................................................. 5    .                                                                                             J
 BASIC INSPECTION : Special Repair Require-                                         ECU DIAGNOSIS ........................................ 16
                                                                                                                                       .
 ment ......................................................................... 5
                                                                         .
                                                                                    BCM (BODY CONTROL MODULE) ................. 16
FUNCTION DIAGNOSIS .............................. 6
                                             .                                        Reference Value .....................................................16.        RF
                                                                                      Terminal Layout ......................................................18
                                                                                                                                                             .
SUNROOF SYSTEM .......................................... 6
                                                    .                                 Physical Values ......................................................18
                                                                                                                                                             .
  System Diagram ...................................................... 6
                                                                 .                    Wiring Diagram .......................................................24
                                                                                                                                                             .        L
  System Description .................................................. 6
                                                                 .                    Fail Safe .................................................................28
                                                                                                                                                             .
  Component Parts Location ..................................... 7
                                                                 .                    DTC Inspection Priority Chart ..............................29         .
  Component Description ........................................... 7
                                                                 .                    DTC Index ..............................................................29
                                                                                                                                                             .        M
DIAGNOSIS SYSTEM (BCM) ............................ 8
                                              .                                     SUNROOF SYSTEM ......................................... 31
                                                                                      Reference Value .....................................................31
                                                                                                                                                        .
COMMON ITEM .......................................................... 8
                                                                .                                                                                                     N
                                                                                      Wiring Diagram .......................................................32
                                                                                                                                                        .
 COMMON ITEM : CONSULT-III Function (BCM -
 COMMON ITEM) ...................................................... 8
                                                                .                   SYMPTOM DIAGNOSIS ............................. 37
                                                                                                                                .
RETAINED PWR ........................................................ 8
                                                               .                    SUNROOF DOES NOT OPERATE PROPER-                                                  O
 RETAINED PWR : CONSULT-III Function (BCM -
                                                                                    LY ...................................................................... 37
 RETAINED PWR) .................................................... 8
                                                               .
                                                                                      Diagnosis Procedure ..............................................37
                                                                                                                                                    .
                                                                                                                                                                      P
COMPONENT DIAGNOSIS ........................ 10
                                         .                                          AUTO OPERATION DOES NOT OPERATE .... 38
POWER SUPPLY AND GROUND CIRCUIT .....10
                                 .                                                    Diagnosis Procedure ..............................................38
                                                                                                                                                    .

SUNROOF MOTOR ASSEMBLY ............................. 10       .                     DOES NOT STOP FULLY-OPEN OR FULLY-
 SUNROOF MOTOR ASSEMBLY :                                                           CLOSED POSITION .......................................... 39
 Diagnosis Procedure ............................................. 10
                                                              .                       Diagnosis Procedure ..............................................39
                                                                                                                                                    .


Revision: November 2008                                                       RF-1                                                                  2009 Titan
RETAINED POWER OPERATION DOES NOT                                                 Precaution for Supplemental Restraint System
OPERATE PROPERLY .................................... 40
                                                  .                               (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
  Diagnosis Procedure ............................................. 40
                                                                .                 SIONER" ................................................................ 48
                                                                                                                                                        .
                                                                                  Precaution .............................................................. 48
                                                                                                                                                        .
SUNROOF DOES NOT OPERATE ANTI-
PINCH FUNCTION ............................................ 41
                                                        .                       PREPARATION .......................................... 49
  Diagnosis Procedure ............................................. 41
                                                                .
                                                                                PREPARATION ................................................ 49
                                                                                                                                         .
SQUEAK AND RATTLE TROUBLE DIAG-                                                   Special Service Tool .............................................. 49
                                                                                                                                                  .
NOSES .............................................................. 42
                                                                 .                Commercial Service Tool ....................................... 49
                                                                                                                                                  .
  Work Flow .............................................................. 42
                                                                       .
  Inspection Procedure ............................................. 44.
                                                                                ON-VEHICLE REPAIR ............................... 50
  Diagnostic Worksheet ............................................ 46 .        SUNROOF SYSTEM ........................................ 50
                                                                                                                                    .
                                                                                  Inspection ............................................................... 50
                                                                                                                                                         .
PRECAUTION ............................................ 48
                                                    .
                                                                                  Exploded View ....................................................... 53
                                                                                                                                                         .
PRECAUTIONS ................................................ 48
                                                         .                        Removal and Installation ........................................ 54   .




Revision: November 2008                                                    RF-2                                                                  2009 Titan
                          DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION                                                                                                     A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow                                                                                  INFOID:0000000003789360
                                                                                                                     B

OVERALL SEQUENCE
                                                                                                                     C


                                                                                                                     D


                                                                                                                     E



                                                                                                                     F


                                                                                                                     G


                                                                                                                     H



                                                                                                                      I


                                                                                                                      J


                                                                                                                     RF


                                                                                                                     L



                                                                                         ALKIA1038GB                 M
DETAILED FLOW
1. GET INFORMATION FOR SYMPTOM                                                                                       N
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
                                                                                                                     O
         >> GO TO 2
2. CONFIRM THE SYMPTOM                                                                                               P
Confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.

         >> GO TO 3
3. PERFORM BASIC INSPECTION
Perform RF-5, "BASIC INSPECTION : Special Repair Requirement".

Revision: November 2008                          RF-3                                           2009 Titan
                           DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >

 Inspection End>>GO TO 4
4. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to symptom diagnosis based on the confirmed symptom in step 4,
and determine the trouble diagnosis order based on possible causes and symptom.

         >> GO TO 5
5. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure described based on open circuit inspection. A short circuit inspection is also
required for the circuit check in the Diagnostic Procedure.
Is malfunctioning part detected?
  YES >> GO TO 6
  NO     >> Check voltage of related BCM terminals using CONSULT-III.
6. REPAIR OR REPLACE THE MALFUNCTIONING PART
1.   Repair or replace the malfunctioning part.
2.   Reconnect parts or connectors disconnected during Diagnostic Procedure.

         >> GO TO 7
7. FINAL CHECK
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
Does the symptom reappear?
 YES >> GO TO 5
 NO     >> Inspection End.




Revision: November 2008                           RF-4                                       2009 Titan
                                INSPECTION AND ADJUSTMENT
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
                                                                                                                            A
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
                                                                                                  INFOID:0000000003789361   B

MEMORY RESET PROCEDURE
1.   Please observe the following instructions at confirming the sunroof operation.                                         C
     NOTE:
     Do not disconnect the electronic power while the sunroof is operating or within 5 seconds after the sunroof
     stops. (to wipe-out the memory of lid position and operating friction.)                                                D
2.   Initialization of system should be conducted after the following conditions.
     



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