Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2005 BR

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F BRAKES

B
SECTION
BRAKE SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 3
. REMOVAL .......................................................... 14 . BR
Precautions for Supplemental Restraint System INSTALLATION .................................................. 15 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Disassembly and Assembly ................................... 15 .
SIONER" ................................................................. 3
. DISASSEMBLY .................................................. 15 . G
Precautions for Brake System ................................. 3 . ASSEMBLY ........................................................ 15 .
PREPARATION .......................................................... 4
. BRAKE BOOSTER .................................................. 16 .
Special Service Tool ................................................ 4
. On-Vehicle Service ................................................ 16 .
H
Commercial Service Tools ....................................... 4 . OPERATING CHECK ......................................... 16 .
NOISE, VIBRATION, AND HARSHNESS (NVH) AIRTIGHT CHECK ............................................. 16 .
TROUBLESHOOTING ............................................... 5 . Removal and Installation ....................................... 17 .
NVH Troubleshooting Chart .................................... 5 . REMOVAL .......................................................... 17 . I
BRAKE PEDAL ......................................................... 6
. INSTALLATION .................................................. 18 .
Inspection and Adjustment ...................................... 6 . VACUUM LINES ...................................................... 19 .
INSPECTION ....................................................... 6
. Removal and Installation ....................................... 19 . J
ADJUSTMENT ..................................................... 6. Inspection .............................................................. 19
.
Removal and Installation ......................................... 7. VISUAL INSPECTION ........................................ 19 .
COMPONENTS ................................................... 7 . CHECK VALVE INSPECTION ............................ 20 .
K
REMOVAL ............................................................ 7
. FRONT DISC BRAKE .............................................. 21 .
INSPECTION AFTER REMOVAL ........................ 8 . On-vehicle Inspection ............................................ 21 .
INSTALLATION .................................................... 8
. PAD WEAR INSPECTION .................................. 21 .
BRAKE FLUID ........................................................... 9
. Components .......................................................... 22 . L
On-board Inspection ................................................ 9
. Removal and Installation of Brake Pad ................. 23 .
LEVEL CHECK .................................................... 9. REMOVAL .......................................................... 23 .
Drain and Refill ........................................................ 9
. INSTALLATION .................................................. 23 . M
Bleeding Brake System ......................................... 10 . Removal and Installation of Brake Caliper and Disc
BRAKE PIPING AND HOSE ....................................11 . Rotor ...................................................................... 23
.
Hydraulic Circuit .....................................................11
. REMOVAL .......................................................... 23 .
Removal and Installation of Front Brake Piping and INSTALLATION .................................................. 23 .
Brake Hose ............................................................11
. Disassembly and Assembly of Brake Caliper ........ 24 .
REMOVAL ...........................................................11
. DISASSEMBLY .................................................. 24 .
INSTALLATION .................................................. 12. CALIPER INSPECTION ..................................... 25 .
Removal and Installation of Rear Brake Piping and ASSEMBLY ........................................................ 25 .
Brake Hose ........................................................... 12
. DISC ROTOR INSPECTION .............................. 26 .
REMOVAL .......................................................... 12
. BRAKE BURNISHING PROCEDURE ................ 27 .
INSTALLATION .................................................. 12. REAR DISC BRAKE ................................................ 28 .
Inspection After Installation ................................... 13. On-vehicle Inspection ............................................ 28 .
BRAKE MASTER CYLINDER ................................. 14 . PAD WEAR INSPECTION .................................. 28 .
On-board Inspection .............................................. 14
. Components .......................................................... 28 .
LEAK INSPECTION ........................................... 14 . Removal and Installation of Brake Pad ................. 29 .
Removal and Installation ....................................... 14 . REMOVAL .......................................................... 29 .

Revision: February 2006 BR-1 2005 Xterra
INSTALLATION ................................................... 29 . SERVICE DATA AND SPECIFICATIONS (SDS) .....33 .
Removal and Installation of Brake Caliper and Disc General Specifications ...........................................33.
Rotor ...................................................................... 29
. Brake Pedal ...........................................................33
.
REMOVAL .......................................................... 29 . Check Valve ...........................................................33
.
INSTALLATION ................................................... 29 . Front Disc Brake ....................................................34
.
Disassembly and Assembly of Brake Caliper ........ 30 . Rear Disc Brake .....................................................34
.
DISASSEMBLY .................................................. 30 .
CALIPER INSPECTION ..................................... 30 .
ASSEMBLY ........................................................ 31 .
DISC ROTOR INSPECTION .............................. 31 .
BRAKE BURNISHING PROCEDURE ................ 32 .

Revision: February 2006 BR-2 2005 Xterra
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS005G3

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System EFS005G4

G Recommended fluid is Genuine NISSAN Super Heavy Duty Brake Fluid or equivalent. Refer to MA-11,
"Fluids and Lubricants" . H
G Do not reuse drained brake fluid.
G Be careful not to splash brake fluid on painted areas.
I
G To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
G Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
G Use flare nut wrench when removing and installing brake tube. J
G Always check tightening torque when installing brake lines.
G Before working, turn ignition switch to OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery K
terminals.
G Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal L
occurs at very low mileage.
Refer to BR-27, "BRAKE BURNISHING PROCEDURE" .
WARNING:
G Clean brake pads and shoes with a waste cloth, then wipe
SBR686C M
with a dust collector.

Revision: February 2006 BR-3 2005 Xterra
PREPARATION

PREPARATION PFP:00002

Special Service Tool EFS005G5

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height measure-
ment tool

LFIA0227E

Commercial Service Tools EFS005G6

Tool name Description
1. Flare nut crowfoot Removing and installing each brake pip-
2. Torque wrench ing
a: 10 mm (0.39 in) / 12 mm (0.47 in)

S-NT360

Power tool Removing nuts, bolts and screws

PBIC0190E

PBIC0191E

Revision: February 2006 BR-4 2005 Xterra
Symptom

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