Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2005 GW
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I BODY
A
B
SECTION
GLASSES, WINDOW SYSTEM & MIRRORS C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. RETAINED POWER OPERATION ..................... 19 . F
Precautions for Supplemental Restraint System CAN Communication System Description ............. 19 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Schematic .............................................................. 20
.
SIONER" ................................................................. 3
. Wiring Diagram -- WINDOW -- ............................ 21 . G
Handling for Adhesive and Primer .......................... 3 . Terminal and Reference Value for Main Power Win-
Trouble Diagnosis Precaution ................................. 3 . dow and Door Lock/Unlock Switch ........................ 25 .
PREPARATION .......................................................... 4
. Terminal and Reference Value for BCM ................ 26 .
H
Special Service Tool ................................................ 4
. Work Flow .............................................................. 26
.
Commercial Service Tool ........................................ 4 . CONSULT-II Function (BCM) ................................ 26 .
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 5 CONSULT-II INSPECTION PROCEDURE ......... 26 .
Work Flow ............................................................... 5
. ACTIVE TEST .................................................... 28. GW
CUSTOMER INTERVIEW .................................... 5 . WORK SUPPORT .............................................. 28 .
DUPLICATE THE NOISE AND TEST DRIVE ...... 6 . DATA MONITOR ................................................ 28 .
CHECK RELATED SERVICE BULLETINS .......... 6 . Trouble Diagnoses Symptom Chart ...................... 28 . J
LOCATE THE NOISE AND IDENTIFY THE BCM Power Supply and Ground Circuit Check ..... 29 .
ROOT CAUSE ..................................................... 6 . Main Power Window and Door Lock/Unlock Switch
REPAIR THE CAUSE .......................................... 6 . Power Supply and Ground Circuit Check .............. 30 .
K
CONFIRM THE REPAIR ...................................... 7 . Power Window and Door Lock/Unlock Switch RH
Generic Squeak and Rattle Troubleshooting .......... 7 . Power Supply and Ground Circuit Check .............. 31 .
INSTRUMENT PANEL ......................................... 7 . Front Power Window LH Circuit Check ................. 33 .
CENTER CONSOLE ............................................ 7 . Front Power Window RH Circuit Check (Power Win- L
DOORS ................................................................ 7
. dow and Door Lock/Unlock Switch RH Operation) 33 ...
TRUNK ................................................................. 8
. Front Power Window RH Circuit Check (Main Power
SUNROOF/HEADLINING .................................... 8 . Window and Door Lock/Unlock Switch Operation) 36 ... M
OVERHEAD CONSOLE (FRONT AND REAR)..... 8 Door Switch Check ................................................ 38.
SEATS .................................................................. 8
. Rear Power Window LH Circuit Check (Rear Power
UNDERHOOD ...................................................... 8 . Window Switch LH Operation) ............................... 39 .
Diagnostic Worksheet ............................................. 9 . Rear Power Window LH Circuit Check (Main Power
WINDSHIELD GLASS ..............................................11 . Window and Door Lock/Unlock Switch Operation) 43 ...
Removal and Installation ........................................11 . Rear Power Window RH Circuit Check (Rear Power
REMOVAL ...........................................................11
. Window Switch RH Operation) .............................. 45 .
INSTALLATION ...................................................11 . Rear Power Window RH Circuit Check (Main Power
POWER WINDOW SYSTEM ................................... 15 . Window and Door Lock/Unlock Switch Operation) 48 ...
Component Parts and Harness Connector Location 15 ... FRONT DOOR GLASS AND REGULATOR ............ 50 .
System Description ............................................... 15. Front Door Glass ................................................... 50
.
MANUAL OPERATION ...................................... 16 . REMOVAL .......................................................... 50
.
AUTO OPERATION ........................................... 18 . INSTALLATION .................................................. 50 .
POWER WINDOW LOCK .................................. 18 .
Revision: February 2006 GW-1 2005 Xterra
FITTING INSPECTION ....................................... 50 . Wiring Diagram -- DEF -- .....................................65 .
Front Door Glass Regulator ................................... 51 . Terminal and Reference Value for BCM .................68 .
REMOVAL .......................................................... 51 . Terminal and Reference Value for IPDM E/R .........68 .
DISASSEMBLY AND ASSEMBLY ...................... 51 . Work Flow ..............................................................68
.
INSPECTION AFTER REMOVAL ....................... 51 . CONSULT-II Function (BCM) .................................69 .
INSTALLATION ................................................... 52 . CONSULT-II BASIC OPERATION PROCEDURE
SETTING AFTER INSTALLATION ..................... 53 . ...69
REAR DOOR GLASS AND REGULATOR .............. 54 . DATA MONITOR .................................................70 .
Rear Door Glass .................................................... 54 . ACTIVE TEST .....................................................70.
REMOVAL .......................................................... 54 . Trouble Diagnoses Symptom Chart .......................70 .
INSTALLATION ................................................... 54 . BCM Power Supply and Ground Circuit Check .....72 .
FITTING INSPECTION ....................................... 54 . Rear Window Defogger Switch Circuit Check ........73 .
Rear Door Glass Regulator ................................... 55 . Rear Window Defogger Circuit Check ...................74 .
REMOVAL .......................................................... 55 . Door Mirror Defogger Power Supply Circuit Check
INSPECTION AFTER REMOVAL ....................... 55 . (With Heated Mirrors) .............................................75.
INSTALLATION ................................................... 56 . Door Mirror LH Defogger Circuit Check (With
SIDE WINDOW GLASS ........................................... 57 . Heated Mirrors) ......................................................77
.
Removal and Installation ....................................... 57 . Door Mirror RH Defogger Circuit Check (With
REMOVAL .......................................................... 58 . Heated Mirrors) ......................................................78
.
INSTALLATION ................................................... 58 . Filament Check ......................................................79
.
INSIDE MIRROR ...................................................... 59 . Filament Repair ......................................................80
.
Removal ................................................................ 59
. REPAIR EQUIPMENT ........................................80 .
Installation .............................................................. 59
. REPAIRING PROCEDURE ................................80 .
BACK DOOR WINDOW GLASS ............................. 60 . DOOR MIRROR ........................................................82.
Removal and Installation ....................................... 60 . Wiring Diagram -- MIRROR -- .............................82 .
REMOVAL .......................................................... 60 . Door Mirror Assembly ............................................84 .
INSTALLATION ................................................... 61 . REMOVAL ...........................................................84
.
REAR WINDOW DEFOGGER ................................. 62 . INSTALLATION ...................................................84 .
Component Parts and Harness Connector Location 62 ... Door Mirror Glass ...................................................85
.
System Description ................................................ 62 . REMOVAL AND INSTALLATION ........................85 .
CAN Communication System Description ............. 63 . REMOVAL ...........................................................85
.
Schematic .............................................................. 64
. INSTALLATION ...................................................85 .
Revision: February 2006 GW-2 2005 Xterra
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EIS0066D
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. F
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Handling for Adhesive and Primer EIS0066E
G Do not use an adhesive which is past its usable date. Shelf life of this product is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box. H
G Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
G Open the seal of the primer and adhesive just before application. Discard the remainder.
GW
G Before application, be sure to shake the primer container to stir the contents. If any floating material is
found, do not use it.
G If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
J
soap.
G When using primer and adhesive, always observe the precautions in the instruction manual.
Trouble Diagnosis Precaution EIS0066F K
When you read wiring diagrams, refer to the following:
G GI-16, "How to Read Wiring Diagrams"
L
G PG-4, "POWER SUPPLY ROUTING CIRCUIT"
When you perform trouble diagnosis, refer to the following:
G GI-12, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" M
G GI-28, "How to Perform Efficient Diagnosis for an Electrical Incident"
Check for any service bulletins before servicing the vehicle.
Revision: February 2006 GW-3 2005 Xterra
PREPARATION
PREPARATION PFP:00002
Special Service Tool EIS0066G
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Locating the noise
(J-39570)
Chassis ear
SIIA0993E
-- Repairing the cause of noise
(J-43980)
NISSAN Squeak and Rat-
tle Kit
SIIA0994E
Commercial Service Tool EIS0066H
(Kent-Moore No.) Description
Tool name
(J-39565) Locating the noise
Engine ear
SIIA0995E
( -- ) Holding door glass
Suction Lifter
LIIA1991E
Revision: February 2006 GW-4 2005 Xterra
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP:00000
A
Work Flow EIS0066I
B
C
D
E
F
SBT842
G
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag- H
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
GW
G The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
G If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
J
is concerned about. This can be accomplished by test driving the vehicle with the customer.
G After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise. K
G Squeak --(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping. L
G Creak--(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity. M
G Rattle--(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
G Knock --(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
G Tick--(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
G Thump--(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
G Buzz--(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
G Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
G Weather conditions, especially humidity and temperature, may have a great effect on noise level.
Revision: February 2006 GW-5 2005 Xterra
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
G Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
G If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
G removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be bro-
ken or lost during the repair, resulting in the creation of new noise.
G tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
G feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
G placing a piece of paper between components that you suspect are causing the noise.
G looking for loose components and contact marks.
Refer to GW-7, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
G If the cause is a loose component, tighten the component securely.
G If the cause is insufficient clearance between components:
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