Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2005 EX

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EX


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B ENGINE

                                                                                                                                                       A


                                                                                                                                                       EX
                                                                                            SECTION
                                                                                           EXHAUST SYSTEM                                              C


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                                                                                                                                                       E
                                                            CONTENTS
PREPARATION .......................................................... 2
                                                                 .           Checking Exhaust System ....................................... 3
                                                                                                                                             .         F
 Special Service Tool ................................................ 2
                                                                 .           Removal and Installation ......................................... 3
                                                                                                                                             .
 Commercial Service Tools ....................................... 2
                                                                 .            REMOVAL ............................................................ 4
                                                                                                                                             .
EXHAUST SYSTEM .................................................. 3
                                                                 .            INSTALLATION .................................................... 4
                                                                                                                                             .         G
                                                                              INSPECTION AFTER INSTALLATION ................. 4              .

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Revision: February 2006                                               EX-1                                                          2005 Xterra
                                                       PREPARATION

PREPARATION                                                                                                                  PFP:00002

Special Service Tool                                                                                                             EBS00O3M

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                             Description
  (Kent-Moore No.)
  Tool name
  KV10114400                                                                             Loosening or tightening heated oxygen sen-
  (J-38365)                                                                              sors:
  Heated oxygen sensor wrench                                                            a: 22 mm (0.87 in)




                                                                         S-NT636



Commercial Service Tools                                                                                                         EBS00O3N


  (Kent-Moore No.)                                                                       Description
  Tool name
  (J-43897-18)                                                                           Reconditioning the exhaust system threads
  (J-43897-12)                                                                           before installing a new heated oxygen sensor
  Oxygen sensor thread cleaner                                                           (Use with anti-seize lubricant shown below):
                                                                                         a: J-43897-18 (18 mm, 0.71 in) dia. for zirco-
                                                                                         nia oxygen sensor
                                                                                         b: J-43897-12 (12 mm, 0.47 in) dia. for tita-
                                                                                         nia oxygen sensor
                                                                         AEM488


  Anti-seize lubricant (Permatex 133AR                                                   Lubricating oxygen sensor thread cleaning
  or equivalent meeting MIL specifica-                                                   tool when reconditioning exhaust system
  tion MIL-A-907)                                                                        threads




                                                                         AEM489


  Power tool                                                                             Loosening nuts and bolts




                                                                         PBIC0190E




Revision: February 2006                                         EX-2                                                      2005 Xterra
                                               EXHAUST SYSTEM

EXHAUST SYSTEM                                                                                                      PFP:20100
                                                                                                                                    A
Checking Exhaust System                                                                                                  EBS00O3O


Check exhaust pipes, muffler and mounting for improper attachment, leaks, cracks, damage or deterioration.
G  If anything is found, repair or replace damaged parts.                                                                           EX



                                                                                                                                    C


                                                                                                                                    D



                                                                                                                      SMA211A
                                                                                                                                    E

Removal and Installation                                                                                                 EBS00O3P


                                                   Exhaust System                                                                   F


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                                                                                                                   WBIA0643E

   1.   Tailpipe hanger bracket           2.   Tailpipe                          3.   Gasket
   4.   Main muffler                      5.   Right front exhaust tube          6.   Ring gasket
   7.   Heated oxygen sensor 2 (bank 1)   8.   Heated oxygen sensor 2 (bank 2)   9.   Left front exhaust tube
   10. Center exhaust tube                11. Muffler hanger bracket front       12. Muffler hanger bracket rear

CAUTION:
G  Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
   resistance, corrosion resistance, and shape.
G  Perform the operation with the exhaust system fully cooled. The system will be hot just after the
   engine stops.
G  Be careful not to cut your hand on the heat insulator edge.


Revision: February 2006                                   EX-3                                                  2005 Xterra
                                        EXHAUST SYSTEM

REMOVAL
Remove exhaust system components using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
G    Always replace exhaust gaskets with new ones when reassembling.
G    Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using tool.
       Tool number
       A    : -- (J-43897-18)
       B    : -- (J-43897-12)
G   Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
    in) onto a hard surface such as a concrete floor; install a new one.
G   Do not over-torque the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
    resulting in the MIL coming on.
G   If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
    the mounting insulators, clean and inspect them.
G   Temporarily tighten the mounting nuts on the exhaust manifold side and the mounting bolts on the
    vehicle side. Check each part for interference with other components, and then tighten the nuts
    and bolts to specification.
INSPECTION AFTER INSTALLATION
G   With the engine running, check exhaust tube joints for gas leakage and unusual noises.
G   Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
    stress. Improper installation could result in excessive noise and vibration.




Revision: February 2006                          EX-4                                          2005 Xterra



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