Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2005 FFD

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FFD


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D DRIVELINE/AXLE

                                                                                                                                                           A


                                                                                                                                                           B
                                                                                    SECTION
                                                                                           FRONT FINAL DRIVE                                               C


                                                                                                                                                           FFD


                                                                                                                                                           E
                                                                CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .         REAR COVER GASKET .......................................... 13   .        F
  Service Notice or Precautions ................................. 2   .          Removal and Installation ....................................... 13
                                                                                                                                                  .
PREPARATION .......................................................... 3
                                                                      .            REMOVAL .......................................................... 13
                                                                                                                                                  .
  Special Service Tools .............................................. 3
                                                                      .            INSTALLATION .................................................. 13
                                                                                                                                                  .        G
  Commercial Service Tools ....................................... 5  .         FRONT FINAL DRIVE ASSEMBLY ......................... 14           .
NOISE, VIBRATION AND HARSHNESS (NVH)                                             Removal and Installation ....................................... 14
                                                                                                                                                  .
TROUBLESHOOTING ............................................... 6     .            REMOVAL .......................................................... 14
                                                                                                                                                  .
                                                                                                                                                           H
  NVH Troubleshooting Chart .................................... 6    .            INSTALLATION .................................................. 15
                                                                                                                                                  .
DESCRIPTION ........................................................... 7
                                                                      .          Disassembly and Assembly ................................... 16  .
  Cross-Sectional View .............................................. 7
                                                                      .            COMPONENTS .................................................. 16
                                                                                                                                                  .
DIFFERENTIAL GEAR OIL ....................................... 8       .            ASSEMBLY INSPECTION AND ADJUSTMENT 17                          ...       I
  Changing Differential Gear Oil ................................ 8   .            DISASSEMBLY .................................................. 20
                                                                                                                                                  .
   DRAINING ............................................................ 8
                                                                      .            INSPECTION AFTER DISASSEMBLY ............... 25                .
   FILLING ................................................................ 8
                                                                      .            ADJUSTMENT AND SELECTION ADJUSTING                                       J
  Checking Differential Gear Oil ................................. 8  .            WASHERS ......................................................... 26
                                                                                                                                                  .
   OIL LEAKAGE AND OIL LEVEL .......................... 8             .            ASSEMBLY ........................................................ 29
                                                                                                                                                  .
FRONT OIL SEAL ..................................................... 9.         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 36                    .
                                                                                                                                                           K
  Removal and Installation ......................................... 9.          General Specifications ........................................... 36
                                                                                                                                                  .
   REMOVAL ............................................................ 9
                                                                      .          Inspection and Adjustment .................................... 36.
   INSTALLATION .................................................. 10 .            DRIVE GEAR RUNOUT ..................................... 36     .
SIDE OIL SEAL ....................................................... 12
                                                                      .            DIFFERENTIAL SIDE GEAR CLEARANCE ...... 36                     .         L
  Removal and Installation ....................................... 12 .            PRELOAD TORQUE .......................................... 36   .
   REMOVAL .......................................................... 12
                                                                      .            BACKLASH ........................................................ 36
                                                                                                                                                  .
   INSTALLATION .................................................. 12 .            COMPANION FLANGE RUNOUT ...................... 36              .        M
                                                                                   SELECTIVE PARTS ........................................... 36 .




Revision: February 2006                                                  FFD-1                                                           2005 Xterra
                                             PRECAUTIONS

PRECAUTIONS                                                                                             PFP:00001

Service Notice or Precautions                                                                               EDS002NX


G   Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
    operations.
G   Check for the correct installation status prior to removal or disassembly. When matching marks are
    required, be certain they do not interfere with the function of the parts they are applied to.
G   Overhaul should be done in a clean work area, a dust proof area is recommended.
G   Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
    entering into the unit during disassembly or assembly.
G   Always use shop paper for cleaning the inside of components.
G   Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
G   Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
    them with new ones if necessary.
G   Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
G   Clean and flush the parts sufficiently and blow them dry.
G   Be careful not to damage sliding surfaces and mating surfaces.
G   When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
    and foreign materials from the application and mating surfaces.
G   In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If a
    tightening sequence is specified, observe it.
G   During assembly, observe the specified tightening torque.
G   Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.




Revision: February 2006                             FFD-2                                             2005 Xterra
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                                A
Special Service Tools                                                                                                                EDS002NY

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number
                                                                                                                                                B
  (Kent-Moore No.)                                                                       Description
  Tool name
  ST29020001                                                                             Separating the upper link ball joint stud
  (J-24319-01)                                                                           a: 34 mm (1.34 in)                                     C
  Gear arm puller                                                                        b: 6.5 mm (0.256 in)
                                                                                         c: 61.5 mm (2.421 in)
                                                                                                                                                FFD

                                                                        NT694


  KV38108300                                                                             Removing and installing drive pinion lock nut          E
  ( -- )
  Flange wrench

                                                                                                                                                F


                                                                        NT771
                                                                                                                                                G
  KV381054S0                                                                             Removing front oil seal
  (J-34286)
  Puller
                                                                                                                                                H



                                                                        ZZA0601D
                                                                                                                                                 I
  ST30720000                                                                             G   Installing front oil seal
  (J-25405)                                                                              G   Installing side oil seal
  Drift                                                                                                                                          J
                                                                                         a: 77 mm (3.03 in) dia.
                                                                                         b: 55.5 mm (2.185 in) dia.

                                                                                                                                                K
                                                                        ZZA0811D


  ST27863000                                                                             G   Installing front oil seal
  (     -- )                                                                             G   Installing side oil seal                            L
  Drift
                                                                                         a: 74.5 mm (2.933 in) dia.
                                                                                         b: 62.5 mm (2.461 in) dia.
                                                                                                                                                M

                                                                        ZZA1003D


  ST3127S000                                                                             Measuring pinion bearing preload and total
  (J-25765-A)                                                                            preload
  Preload gauge
  1: GG91030000
     (J-25765)
     Torque wrench
  2: HT62940000
     (    --    )
     Socket adapter (1/2)
  3: HT62900000                                                         NT124

     (    --    )
     Socket adapter (3/8)




Revision: February 2006                                        FFD-3                                                        2005 Xterra
                                         PREPARATION

  Tool number
  (Kent-Moore No.)                                          Description
  Tool name
  KV10111100                                                Removing rear cover
  (J-37228)
  Seal cutter




                                                S-NT046


  ST3306S001                                                Removing and installing side bearing inner
  (     --      )                                           race
  Differential side bearing puller set                        a: 28.5 mm (1.122 in) dia.
  1: ST33051001                                               b: 38 mm (1.50 in) dia.
     (J-22888-20)
     Puller
  2: ST33061000
     (J-8107-2)
                                                NT072
     Base
  ST30031000                                                Removing pinion rear bearing inner race
  (J-22912-01)
  Replacer




                                                ZZA0700D


  KV38100600                                                Installing side bearing adjusting shim
  (J-25267)
  Drift




                                                SDIA0429J


  ST30613000                                                Installing pinion rear bearing outer race
  (J-25742-3)                                               a: 72 mm (2.83 in) dia.
  Drift                                                     b: 48 mm (1.89 in) dia.




                                                ZZA1000D


  ST30611000                                                Installing pinion rear bearing outer race (Use
  (J-25742-1)                                               with ST30613000)
  Drift bar




                                                S-NT090


  KV38100200                                                Installing pinion front bearing outer race
  (J-26233)                                                 a: 65 mm (2.56 in) dia.
  Drift                                                     b: 49 mm (1.93 in) dia.




                                                ZZA1143D




Revision: February 2006                     FFD-4                                              2005 Xterra
                                    PREPARATION

  Tool number
  (Kent-Moore No.)                                     Description                                             A
  Tool name
  ST30901000                                           Installing pinion rear bearing inner race
  (J-26010-01)                                         a: 79 mm (3.11 in) dia.                                 B
  Drift                                                b: 45 mm (1.77 in) dia.
                                                       c: 35.2 mm (1.386 in) dia.

                                                                                                               C

                                           ZZA0978D


  ST33200000                                           Installing pinion front bearing inner race              FFD
  (J-26082)                                            a: 60 mm (2.36 in) dia.
  Drift                                                b: 44.5 mm (1.752 in) dia.

                                                                                                               E

                                           ZZA1002D


  ST33230000                                           Installing side bearing inner race
                                                                                                               F
  (J-35867)                                            a: 51 mm (2.01 in) dia.
  Drift                                                b: 41 mm (1.61 in) dia.
                                                       c: 28 mm (1.10 in) dia.                                 G


                                           ZZA1046D                                                            H
       --                                              Adjusting bearing preload and pinion gear
  (J-34309)                                            height
  Differential shim selector tool
                                                                                                                I


                                                                                                                J
                                           NT134


       --                                              Selecting pinion height adjusting washer
  (J-25269-18)
  Side bearing disc (2 Req'd)                                                                                  K


                                                                                                                L
                                           NT135



Commercial Service Tools                                                                            EDS002NZ   M
  Tool name                                            Description
  Power tool                                           Loosening nuts and bolts




                                           PBIC0190E




Revision: February 2006                FFD-5                                                2005 Xterra
                                          Symptom
                          



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