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K ELECTRICAL

B
SECTION
STARTING & CHARGING SYSTEM C

E
CONTENTS
PRECAUTIONS ......................................................... 2
. DIAGNOSTIC RESULT ITEM CHART ............... 18 . F
Precautions for Supplemental Restraint System WORK FLOW ..................................................... 19 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DIAGNOSTIC PROCEDURE 1 .......................... 20 .
SIONER" ................................................................. 2
. DIAGNOSTIC PROCEDURE 2 .......................... 21 . G
Precautions for Power Generation Variable Voltage MINIMUM SPECIFICATION OF CRANKING
Control System ........................................................ 2
. VOLTAGE REFERENCING COOLANT TEM-
Wiring Diagrams and Trouble Diagnosis ................. 2 . PERATURE ........................................................ 22 .
H
PREPARATION .......................................................... 3
. Removal and Installation ....................................... 22 .
Special Service Tool ................................................ 3
. REMOVAL .......................................................... 22 .
Commerical Service Tools ....................................... 3 . INSTALLATION .................................................. 23 .
BATTERY ................................................................... 4
. CHARGING SYSTEM .............................................. 24 . I
How to Handle Battery ............................................ 4 . System Description ................................................ 24 .
METHODS OF PREVENTING OVER-DIS- POWER GENERATION VARIABLE VOLTAGE
CHARGE .............................................................. 4
. CONTROL SYSTEM .......................................... 24 . J
CHECKING ELECTROLYTE LEVEL ................... 4 . Wiring Diagram -- CHARGE -- ............................ 26 .
SPECIFIC GRAVITY CHECK .............................. 5 . Trouble Diagnoses with Battery/Starting/Charging
CHARGING THE BATTERY ................................ 6 . System Tester ........................................................ 27. SC
Trouble Diagnoses with Battery/Starting/Charging DIAGNOSTIC RESULT ITEM CHART ............... 28 .
System Tester ......................................................... 6
. WORK FLOW ..................................................... 29 .
DIAGNOSTIC RESULT ITEM CHART ................. 8 . PRELIMINARY INSPECTION ............................ 30 .
Removal and Installation ......................................... 9 . DIAGNOSTIC PROCEDURE 1 .......................... 30 . L
REMOVAL ............................................................ 9
. DIAGNOSTIC PROCEDURE 2 .......................... 31 .
INSTALLATION .................................................... 9. DIAGNOSTIC PROCEDURE 3 .......................... 31 .
STARTING SYSTEM ............................................... 10 . DIAGNOSTIC PROCEDURE 4 .......................... 32 . M
System Description ............................................... 10. Power Generation Variable Voltage Control System
A/T MODELS ..................................................... 10. Inspection .............................................................. 33
.
M/T MODELS (USING IGNITION SWITCH) ...... 10 . Removal and Installation ....................................... 34 .
M/T MODELS (USING CLUTCH INTERLOCK REMOVAL .......................................................... 34 .
CANCEL SWITCH) .............................................11 . GENERATOR PULLEY INSPECTION ............... 35 .
Wiring Diagram -- START -- ................................ 12 . INSTALLATION .................................................. 35 .
A/T MODELS ..................................................... 12. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 36 .
Schematic -- M/T Models -- ................................ 14 . Battery ................................................................... 36
.
M/T MODELS ..................................................... 15. Starter .................................................................... 36
.
Trouble Diagnoses with Battery/Starting/Charging Generator .............................................................. 36
.
System Tester ....................................................... 18
.

Revision: February 2006 SC-1 2005 Xterra
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EKS00D8I

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Power Generation Variable Voltage Control System EKS00D8J

CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge may occur. Do not connect an electrical component
or ground wire directly to the battery terminal.
Wiring Diagrams and Trouble Diagnosis EKS00D8K

When you read wiring diagrams, refer to the following:
G GI-16, "How to Read Wiring Diagrams" .
G PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit.
When you perform trouble diagnosis, refer to the following:
G GI-12, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES".
G GI-28, "How to Perform Efficient Diagnosis for an Electrical Incident".

Revision: February 2006 SC-2 2005 Xterra
PREPARATION

PREPARATION PFP:00002
A
Special Service Tool EKS00D8L

Tool number Description
(Kent-Moore No.) B
Tool name
J-44373 Model 620
Battery/Starting/Charging system
C
tester

D
SEL403X

F
(J-48087) Tests and charges batteries
Battery Service Center
G

H
WKIA5280E

Commerical Service Tools EKS00D8M
I
Tool number Description
Tool name
Power tool Loosening bolts and nuts J

PBIC0190E
L

Revision: February 2006 SC-3 2005 Xterra
BATTERY

BATTERY PFP:AYBGL

How to Handle Battery EKS00D8N

CAUTION:
G If it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt
booster battery.
G After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact.
G Never add distilled water through the hole used to check specific gravity.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging
a battery.
G The battery surface (particularly its top) should always be kept
clean and dry.
G The terminal connections should be clean and tight.
G At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as "low maintenance"
and "maintenance-free".

MEL040F

G When the vehicle is not going to be used over a long period of
time, disconnect the negative battery terminal.

MEL041F

G Check the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep a
close check on charge condition to prevent over-discharge.

MEL042F

CHECKING ELECTROLYTE LEVEL
WARNING:
Do not allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touch-
ing a battery, do not touch or rub your eyes until you have thoroughly washed your hands. If acid con-
tacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.

Revision: February 2006 SC-4 2005 Xterra
BATTERY

G Remove the cell plug using a suitable tool.
G Add distilled water up to the MAX level. A

MEL043F

D
Sulphation
A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than
1.100. This may result in sulphation on the cell plates. E
To determine if a battery has been "sulphated", note its voltage
and current when charging it. As shown in the figure, less cur-
rent and higher voltage are observed in the initial stage of F
charging sulphated batteries.
A sulphated battery may sometimes be brought back into ser-
vice by means of a long, slow charge, 12 hours or more, fol-
G
lowed by a battery capacity test.
PKIA2353E

SPECIFIC GRAVITY CHECK H
1. Read hydrometer and thermometer indications at eye level.
2. Use the following chart to correct your hydrometer reading
according to electrolyte temperature. I

SC
MEL042FA

Hydrometer Temperature Correction
L
Battery electrolyte temperature

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