Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2005 RFD

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RFD


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D DRIVELINE/AXLE

                                                                                                                                                              A


                                                                                                                                                              B
                                                                                 SECTION
                                                                                               REAR FINAL DRIVE                                               C


                                                                                                                                                              RFD


                                                                                                                                                              E
                                                               CONTENTS
                                 C200                                              4WD MODELS ................................................... 35
                                                                                                                                                 .            F
                                                                                 Inspection and Adjustment .................................... 35
                                                                                                                                                 .
PRECAUTIONS ......................................................... 4
                                                                      .            DRIVE GEAR RUNOUT ..................................... 35    .
 Service Notice or Precautions ................................. 4    .            DIFFERENTIAL SIDE GEAR CLEARANCE ...... 35                    .            G
PREPARATION .......................................................... 5
                                                                      .            PRELOAD TORQUE .......................................... 35  .
 Special Service Tools .............................................. 5
                                                                      .            BACKLASH ........................................................ 35
                                                                                                                                                 .
 Commercial Service Tools ....................................... 7   .            COMPANION FLANGE RUNOUT ...................... 36             .
NOISE, VIBRATION AND HARSHNESS (NVH)                                                                                                                          H
                                                                                   SELECTIVE PARTS ........................................... 36.
TROUBLESHOOTING ............................................... 8     .
 NVH Troubleshooting Chart .................................... 8     .
DESCRIPTION ........................................................... 9
                                                                      .
                                                                                 M226 WITHOUT ELECTRONIC LOCKING
                                                                                                                                                               I
 Cross-Sectional View .............................................. 9.                    DIFFERENTIAL
DIFFERENTIAL GEAR OIL ..................................... 10        .        PRECAUTIONS ....................................................... 37.
 Changing Differential Gear Oil .............................. 10     .         Service Notice or Precautions ............................... 37     .        J
   DRAINING .......................................................... 10
                                                                      .        PREPARATION ........................................................ 38
                                                                                                                                                     .
   FILLING .............................................................. 10
                                                                      .         Special Service Tools ............................................ 38.
 Checking Differential Gear Oil ............................... 10    .         Commercial Service Tools ..................................... 41    .
   OIL LEAKAGE AND OIL LEVEL ........................ 10              .                                                                                       K
                                                                               NOISE, VIBRATION, AND HARSHNESS (NVH)
FRONT OIL SEAL ....................................................11 .        TROUBLESHOOTING ............................................. 42      .
 Removal and Installation ........................................11  .         NVH Troubleshooting Chart .................................. 42      .
   REMOVAL ...........................................................11
                                                                      .        DESCRIPTION ......................................................... 43
                                                                                                                                                     .        L
   INSTALLATION .................................................. 12 .         Cross-Sectional View ............................................ 43 .
CARRIER COVER ................................................... 13  .        DIFFERENTIAL GEAR OIL ..................................... 44        .
 Removal and Installation ....................................... 13  .         Changing Differential Gear Oil ............................... 44    .        M
   REMOVAL .......................................................... 13
                                                                      .           DRAINING .......................................................... 44
                                                                                                                                                     .
   INSTALLATION .................................................. 13 .           FILLING .............................................................. 44
                                                                                                                                                     .
REAR FINAL DRIVE ASSEMBLY ........................... 14              .         Checking Differential Gear Oil ............................... 44    .
 Removal and Installation ....................................... 14  .           OIL LEAKAGE AND OIL LEVEL ........................ 44              .
   REMOVAL .......................................................... 14
                                                                      .        FRONT OIL SEAL .................................................... 45.
   INSTALLATION .................................................. 14 .         Removal and Installation ....................................... 45  .
 Disassembly and Assembly .................................. 15       .           REMOVAL .......................................................... 45
                                                                                                                                                     .
   COMPONENTS ................................................. 15    .           INSTALLATION .................................................. 47 .
   ASSEMBLY INSPECTION AND ADJUSTMENT 17                              ...      CARRIER COVER ................................................... 48  .
   DISASSEMBLY .................................................. 21  .         Removal and Installation ....................................... 48  .
   INSPECTION AFTER DISASSEMBLY .............. 24                     .           REMOVAL .......................................................... 48
                                                                                                                                                     .
   ADJUSTMENT AND SELECTION ADJUSTING                                             INSTALLATION .................................................. 48 .
   WASHERS ......................................................... 25
                                                                      .        REAR FINAL DRIVE ASSEMBLY ........................... 49              .
   ASSEMBLY ........................................................ 30
                                                                      .         Removal and Installation ....................................... 49  .
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 35                        .           REMOVAL .......................................................... 49
                                                                                                                                                     .
 General Specifications .......................................... 35 .
   2WD MODELS ................................................... 35  .

Revision: February 2006                                                 RFD-1                                                              2005 Xterra
   INSTALLATION ................................................... 49
                                                                 .              Differential Lock Control Unit Input/Output Signal
 Disassembly and Assembly ................................... 50 .              Reference Values ...................................................85     .
   COMPONENTS .................................................. 50
                                                                 .                DIFFERENTIAL LOCK CONTROL UNIT
   ASSEMBLY INSPECTION AND ADJUSTMENT 51                         ...              INSPECTION TABLE ..........................................85            .
   DISASSEMBLY .................................................. 54
                                                                 .              CONSULT-II Function (DIFF LOCK) ......................87                   .
   INSPECTION AFTER DISASSEMBLY ............... 58               .                FUNCTION .........................................................87     .
   SELECTION ADJUSTING WASHERS ............... 59                .                CONSULT-II SETTING PROCEDURE ...............87                           .
   ASSEMBLY ........................................................ 62
                                                                 .                SELF-DIAG RESULTS MODE ............................88                    .
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 68                   .                DATA MONITOR MODE .....................................90                .
 General Specifications ........................................... 68
                                                                 .             TROUBLE DIAGNOSIS FOR SYSTEM ...................91                          .
 Inspection and Adjustment .................................... 68
                                                                 .              Power Supply Circuit For Differential Lock Control
   DIFFERENTIAL SIDE GEAR CLEARANCE ...... 68                    .              Unit .........................................................................91
                                                                                                                                                           .
   PRELOAD TORQUE .......................................... 68  .                CONSULT-II REFERENCE VALUE IN DATA
   BACKLASH ........................................................ 68
                                                                 .                MONITOR MODE ...............................................91           .
   COMPANION FLANGE RUNOUT ...................... 68             .                DIFFERENTIAL LOCK CONTROL UNIT TER-
   SELECTIVE PARTS ........................................... 69.                MINALS AND REFERENCE VALUE ..................91                          .
                                                                                  DIAGNOSTIC PROCEDURE ..............................92                    .
M226 WITH ELECTRONIC LOCKING DIFFER-                                            Differential Lock Control Unit .................................93         .
                                                                                  DIAGNOSTIC PROCEDURE ..............................93                    .
               ENTIAL
                                                                                Differential Lock Mode Switch ................................93           .
PRECAUTIONS ........................................................ 70
                                                                      .           CONSULT-II REFERENCE VALUE IN DATA
 Precautions for Supplemental Restraint System                                    MONITOR MODE ...............................................93           .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          DIFFERENTIAL LOCK CONTROL UNIT TER-
 SIONER" ................................................................ 70
                                                                      .           MINALS AND REFERENCE VALUE ..................93                          .
 Precautions ............................................................ 70
                                                                      .           DIAGNOSTIC PROCEDURE ..............................94                    .
 Service Notice or Precaution ................................. 71    .           COMPONENT INSPECTION ..............................96                    .
 Wiring Diagrams and Trouble Diagnosis ............... 71             .         Differential Lock Position Switch ............................97           .
PREPARATION ........................................................ 72
                                                                      .           CONSULT-II REFERENCE VALUE IN DATA
 Special Service Tools ............................................ 72.           MONITOR MODE ...............................................97           .
 Commercial Service Tools ..................................... 75    .           DIFFERENTIAL CONTROL UNIT TERMINALS
NOISE, VIBRATION AND HARSHNESS (NVH)                                              AND REFERENCE VALUE .................................97                  .
TROUBLESHOOTING ............................................. 76      .           DIAGNOSTIC PROCEDURE ..............................98                    .
 NVH Troubleshooting Chart ................................... 76     .         Differential Lock Solenoid Relay .......................... 100            .
DIFFERENTIAL GEAR OIL ..................................... 77        .           CONSULT-II REFERENCE VALUE IN DATA
 Changing Differential Gear Oil ............................... 77    .           MONITOR MODE ............................................. 100           .
   DRAINING .......................................................... 77
                                                                      .           DIAGNOSTIC PROCEDURE ............................ 100                    .
   FILLING .............................................................. 77
                                                                      .         Differential Lock Solenoid .................................... 101        .
 Checking Differential Gear Oil ............................... 77    .           CONSULT-II REFERENCE VALUE IN DATA
   OIL LEAKAGE AND OIL LEVEL ........................ 77              .           MONITOR MODE ............................................. 101           .
DIFFERENTIAL LOCK SYSTEM ............................. 78             .           DIFFERENTIAL LOCK CONTROL UNIT TER-
 Cross-sectional View ............................................. 78.           MINALS AND REFERENCE VALUE ................ 101                          .
 Differential Lock Operation .................................... 79  .           DIAGNOSTIC PROCEDURE ............................ 102                    .
 System Description ................................................ 79
                                                                      .           COMPONENT INSPECTION ............................ 105                    .
   DIFFERENTIAL LOCK SOLENOID .................... 79                 .         ABS System ......................................................... 105   .
   DIFFERENTIAL LOCK POSITION SWITCH ...... 79                        .           DIAGNOSTIC PROCEDURE ............................ 105                    .
   DIFFERENTIAL LOCK CONTROL UNIT ........... 79                      .         CAN Communication Line .................................... 106            .
   DIFFERENTIAL LOCK MODE SWITCH ............ 79                      .           DIAGNOSTIC PROCEDURE ............................ 106                    .
   DIFF LOCK INDICATOR LAMP .......................... 79             .        TROUBLE DIAGNOSIS FOR SYMPTOMS ........... 107                              .
 System Diagram .................................................... 80
                                                                      .         DIFF LOCK Indicator Lamp Does Not Turn ON ... 107                          .
   COMPONENTS FUNCTION DESCRIPTION ..... 80                           .           DIAGNOSTIC PROCEDURE ............................ 107                    .
 CAN Communication ............................................. 80   .         DIFF LOCK Indicator Lamp Does Not Change .... 110                          .
   SYSTEM DESCRIPTION ................................... 80          .           DIAGNOSTIC PROCEDURE ............................ 110                    .
TROUBLE DIAGNOSIS ........................................... 81      .         DIFF LOCK Indicator Lamp Sometimes Flashes . 111
 Fail-safe Function .................................................. 81
                                                                      .           DIAGNOSTIC PROCEDURE ............................ 111                    .
 How to Perform Trouble Diagnosis ........................ 81         .        DIFFERENTIAL LOCK CONTROL UNIT ............... 113                          .
   BASIC CONCEPT .............................................. 81    .         Removal and Installation ...................................... 113        .
 Location of Electrical Parts .................................... 82 .           REMOVAL ......................................................... 113    .
 Wiring Diagram -- DIFLOC -- ............................... 83       .           INSTALLATION ................................................. 113       .
 Trouble Diagnosis Chart for Symptoms ................. 85            .

Revision: February 2006                                                 RFD-2                                                                  2005 Xterra
DIFFERENTIAL LOCK POSITION SWITCH ..........114                   .          INSTALLATION ................................................ 122
                                                                                                                                           .
 Removal and Installation ......................................114
                                                                  .        Disassembly and Assembly ................................. 123  .       A
   REMOVAL .........................................................114
                                                                  .          COMPONENTS ................................................ 123
                                                                                                                                           .
   INSTALLATION .................................................115
                                                                  .          ASSEMBLY INSPECTION AND ADJUSTMENT 124                        .
FRONT OIL SEAL ..................................................118
                                                                  .          DISASSEMBLY ................................................ 127
                                                                                                                                           .       B
 Removal and Installation ......................................118
                                                                  .          INSPECTION AFTER DISASSEMBLY ............. 131                .
   REMOVAL .........................................................118
                                                                  .          SELECTION ADJUSTING WASHERS ............. 132                 .
   INSTALLATION ................................................ 120
                                                                  .          ASSEMBLY ...................................................... 134
                                                                                                                                           .
CARRIER COVER ................................................. 121
                                                                  .       SERVICE DATA AND SPECIFICATIONS (SDS) ... 139                    .       C
 Removal and Installation ..................................... 121
                                                                  .        General Specifications ......................................... 139
                                                                                                                                           .
   REMOVAL ........................................................ 121
                                                                  .        Inspection and Adjustment .................................. 139.
   INSTALLATION ................................................ 121
                                                                  .          PRELOAD TORQUE ........................................ 139   .       RFD
REAR FINAL DRIVE ASSEMBLY ......................... 122           .          BACKLASH ...................................................... 139
                                                                                                                                           .
 Removal and Installation ..................................... 122
                                                                  .          COMPANION FLANGE RUNOUT .................... 139              .
   REMOVAL ........................................................ 122
                                                                  .          SELECTIVE PARTS ......................................... 140 .       E



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Revision: February 2006                                            RFD-3                                                         2005 Xterra
                                            PRECAUTIONS
                                                                                                       [C200]
PRECAUTIONS                                                                                            PFP:00001

Service Notice or Precautions                                                                             EDS002Z8


G   Check for the correct installation status prior to removal or disassembly. If matching marks are required,
    be certain they do not interfere with the function of the parts when applied.
G   Overhaul should be done in a clean work area, it is preferable to work in dust proof area.
G   Before disassembly completely remove sand and mud from the exterior of the unit, preventing them from
    entering into the unit during disassembly or assembly.
G   Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
    with a new ones if necessary.
G   Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
G   In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
    tightening sequence is specified, observe it.
G   Clean and flush the parts sufficiently and blow-dry them.
G   Be careful not to damage sliding surfaces and mating surfaces.
G   When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
    and foreign materials from the application and mounting surfaces.
G   Always use shop paper for cleaning the inside of components.
G   Avoid using cotton gloves or shop rags to prevent entering of lint.
G   During assembly, observe the specified tightening torque, and apply new differential gear oil, petroleum
    jelly, or multi-purpose grease as specified.




Revision: February 2006                            RFD-4                                            2005 Xterra
                                                       PREPARATION
                                                                                                                              [C200]
PREPARATION                                                                                                                   PFP:00002
                                                                                                                                              A
Special Service Tools                                                                                                              EDS002Z9

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                              B
  (Kent-Moore No.)
  Tool name
  KV38108300                                                                             Removing and installing drive pinion lock nut
  ( -- )                                                                                                                                      C
  Flange wrench


                                                                                                                                              RFD

                                                                        NT771


  KV38100500                                                                             Installing front oil seal                            E
  (J-25273)                                                                              a: 80 mm (3.15 in) dia.
  Drift                                                                                  b: 60 mm (2.36 in) dia.

                                                                                                                                              F


                                                                        ZZA0811D
                                                                                                                                              G
  ST3127S000                                                                             Measuring pinion bearing preload and total
  (J-25765-A)                                                                            preload
  Preload gauge
  1: GG91030000                                                                                                                               H
     (J-25765)
     Torque wrench
  2: HT62940000
     (    --    )                                                                                                                              I
     Socket adapter (1/2)
  3: HT62900000                                                         NT124

     (    --    )
                                                                                                                                              J
     Socket adapter (3/8)
  KV10111100                                                                             Removing rear cover
  (J-37228)
  Seal cutter                                                                                                                                 K


                                                                                                                                              L
                                                                        S-NT046


  ST3306S001                                                                             Removing and installing side bearing inner
  (     --      )                                                                        race                                                 M
  Differential side bearing puller set                                                     a: 28.5 mm (1.122 in) dia.
  1: ST33051001                                                                            b: 38 mm (1.50 in) dia.
     (J-22888-20)
     Puller
  2: ST33061000
     (J-8107-2)
                                                                        NT072
     Base
  ST30031000                                                                             Removing pinion rear bearing inner race
  (J-22912-01)
  Puller




                                                                        ZZA0700D




Revision: February 2006                                        RFD-5                                                      2005 Xterra
                          PREPARATION
                                                                                   [C200]
  Tool number                               Description
  (Kent-Moore No.)
  Tool name
  KV38100600                                Installing side bearing adjusting washer
  (J-25267)                                 a: 8 mm (0.31 in)
  Drift                                     b: R42.5 mm (1.673 in)




                                 NT528


  ST30621000                                Installing pinion rear bearing outer race
  (J-25742-5)                               a: 79 mm (3.11 in) dia.
  Drift                                     b: 59 mm (2.32 in) dia.




                                 ZZA1000D


  ST30613000                                Installing pinion front bearing outer race
  (J-25742-3)                               a: 72 mm (2.83 in) dia.
  Drift                                     b: 48 mm (1.89 in) dia.




                                 ZZA1000D


  ST30611000                                Installing pinion front bearing outer race
  (J-25742-1)                               [Use with ST30613000 (J-25742-3) and
  Drift bar                                 ST30621000 (J-25742-5)]




                                 S-NT090


  ST30901000                                Installing pinion rear bearing inner race
  (J-26010-01)                              a: 79 mm (3.11 in) dia.
  Drift                                     b: 45 mm (1.77 in) dia.
                                            c: 35.2 mm (1.386 in) dia.



                                 ZZA0978D


  ST3323 0000                               Installing side bearing inner race
  (J-25805-01)                              a: 51 mm (2.01 in) dia.
  Drift                                     b: 41 mm (1.61 in) dia.
                                            c: 28.5 mm (1.122 in) dia.



                                 NT085


       --                                   Measuring turning torque
  (J-8129)
  Spring gauge




                                 NT127




Revision: February 2006      RFD-6                                               2005 Xterra
                                    PREPARATION
                                                                                              [C200]
  Tool number                                          Description
  (Kent-Moore No.)                                                                                             A
  Tool name
       --                                              Adjusting bearing preload and pinion gear
  (J-34309)                                            height                                                  B
  Differential shim selector tool


                                                                                                               C

                                           NT134


       --                                              Selecting pinion height adjusting washer                RFD
  (J-25269-4)
  Side bearing disc (2 Req'd)

                                                                                                               E

                                           NT136

                                                                                                               F
Commercial Service Tools                                                                            EDS002ZA


  Tool name                                            Description
  Spacer                                               Installing pinion front bearing inner race
                                                                                                               G
                                                       a: 60 mm (2.36 in) dia.
                                                       b: 36 mm (1.42 in) dia.
                                                       c: 30 mm (1.18 in)                                      H


                                           ZZA1133D                                                             I
  Power tool                                           Loosening nuts and bolts


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                                           PBIC0190E




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Revision: February 2006                RFD-7                                              2005 Xterra
                                          Symptom
                          



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