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E SUSPENSION

                                                                                                                                                                  A




                                                                                   SECTION
                                                                                         FRONT SUSPENSION
                                                                                                               FSU                                                B



                                                                                                                                                                  C



                                                                                                                                                                  D



                                                                                                                                                                  FSU
                                                                CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .         STABILIZER BAR .................................................... 12   .        F
 Precautions for Supplemental Restraint System                                   Removal and Installation ....................................... 12     .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                           REMOVAL .......................................................... 12 .
 SIONER" ................................................................. 2
                                                                      .            INSPECTION AFTER REMOVAL ...................... 12                    .        G
 Precautions ............................................................. 2
                                                                      .            INSTALLATION .................................................. 12    .
PREPARATION .......................................................... 3
                                                                      .         UPPER LINK ............................................................ 13
                                                                                                                                                         .
 Special Service Tools .............................................. 3
                                                                      .          Removal and Installation ....................................... 13     .
                                                                                                                                                                  H
 Commercial Service Tools ....................................... 3   .            REMOVAL .......................................................... 13 .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                              INSPECTION AFTER REMOVAL ...................... 13                    .
TROUBLESHOOTING ............................................... 4     .            INSTALLATION .................................................. 13    .
 NVH Troubleshooting Chart .................................... 4     .         LOWER LINK ........................................................... 14.         I
FRONT SUSPENSION ASSEMBLY .......................... 5                .          Removal and Installation ....................................... 14     .
 Components ............................................................ 5
                                                                      .            REMOVAL .......................................................... 14 .
ON-VEHICLE SERVICE ............................................ 6     .            INSPECTION AFTER REMOVAL ...................... 14                    .         J
 Front Suspension Parts ........................................... 6 .            INSTALLATION .................................................. 14    .
 Front Wheel Alignment ............................................ 6 .         UPPER BALL JOINT AND LOWER BALL JOINT ... 15
   PRELIMINARY INSPECTION .............................. 6            .          Removal and Installation ....................................... 15     .
                                                                                                                                                                  K
   GENERAL INFORMATION AND RECOMMEN-                                             Inspection .............................................................. 15
                                                                                                                                                         .
   DATIONS ............................................................. 6
                                                                      .            SWINGING FORCE ........................................... 15         .
   THE ALIGNMENT PROCESS ............................. 7              .            TURNING FORCE .............................................. 15       .
   CAMBER AND CASTER ...................................... 7         .            VERTICAL END PLAY ....................................... 16          .        L
   TOE-IN ................................................................. 8
                                                                      .         KNUCKLE ................................................................ 17
                                                                                                                                                         .
   FRONT WHEEL TURNING ANGLE .................... 9                   .          On-Vehicle Inspection and Service ........................ 17           .
COIL SPRING AND SHOCK ABSORBER .............. 10                      .          Removal and Installation ....................................... 17     .        M
 Removal and Installation ....................................... 10  .            REMOVAL .......................................................... 17 .
   REMOVAL .......................................................... 10
                                                                      .            INSPECTION AFTER REMOVAL ...................... 18                    .
   INSTALLATION .................................................. 10 .            INSTALLATION .................................................. 19    .
 Disassembly and Assembly .................................. 10       .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 20                           .
   DISASSEMBLY .................................................. 10  .          General Specifications (Front) ............................... 20       .
   INSPECTION AFTER DISASSEMBLY .............. 10                     .          Spring Free Height ................................................ 20  .
   ASSEMBLY .........................................................11
                                                                      .          Wheel Alignment (Unladen*1)*6 ............................ 20           .
                                                                                 Ball Joint ................................................................ 21
                                                                                                                                                         .
                                                                                                                          1
                                                                                 Wheelarch Height (Unladen* ) ............................. 21           .




Revision: September 2005                                                 FSU-1                                                                2006 Xterra
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           EES002BY


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
G    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
G    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions                                                                                                   EES001Q7


G   When installing the rubber bushings, the final tightening must be done under unladen condition and with
    the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
    ately.
G   Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
    spare tire, jack, hand tools, and mats are in their designated positions.
G   After installing suspension components, check the wheel alignment.
G   Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
    apply any additional lubrication.




Revision: September 2005                             FSU-2                                              2006 Xterra
                                                       PREPARATION

PREPARATION                                                                                                                    PFP:00002
                                                                                                                                             A
Special Service Tools                                                                                                             EES001Q8

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                             B
  (Kent-Moore No.)
  Tool name
  ST29020001                                                                             Removing ball joint for knuckle
  (J-24319-01)                                                                           a: 34 mm (1.34 in)                                  C
  Gear arm puller                                                                        b: 6.5 mm (0.256 in)
                                                                                         c: 61.5 mm (2.421 in)

                                                                                                                                             D

                                                                        NT694


  HT72520000                                                                             Removing tie-rod outer end                          FSU
  (J-25730-A)
  Ball joint remover

                                                                                                                                             F


                                                                        NT146
                                                                                                                                             G
Commercial Service Tools                                                                                                          EES001Q9


  Tool name                                                                              Description
                                                                                                                                             H
  Attachment wheel alignment                                                             Measuring wheel alignment
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.                              I
                                                                                         d: 56 mm (2.20 in)
                                                                                         e: 12 mm (0.47 in)

                                                                        NT148
                                                                                                                                              J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                             K


                                                                                                                                             L
                                                                        NT717


  Power tool                                                                             Loosening bolts and nuts
                                                                                                                                             M




                                                                        PBIC0190E




Revision: September 2005                                       FSU-3                                                       2006 Xterra
                           x: Applicable
                                                                                              Symptom
                                                                                                                                                                                     Reference page




                                                                                                                                                 Possible Cause and
                                                                                                                                                 SUSPECTED PARTS




                                                                                                                        Noise
                                                                                                                Shake


                                                                                     Shimmy
                                                                           Shudder
                                                                                                    Vibration




Revision: September 2005
                                                                                                                                                                                                                                                                                                                  NVH Troubleshooting Chart




                                           Poor quality ride or handling
                                           



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