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F BRAKES

                                                                                                                                                           A




                                                                                               SECTION
                                                                             PARKING BRAKE SYSTEM
                                                                                                                         PB                                B



                                                                                                                                                           C



                                                                                                                                                           D



                                                                                                                                                           E
                                                              CONTENTS
PREPARATION .......................................................... 2
                                                                   .          PARKING BRAKE SHOE .......................................... 6    .         PB
 Commercial Service Tools ....................................... 2.           Components ............................................................ 6
                                                                                                                                                 .
PARKING BRAKE SYSTEM ..................................... 3       .           Removal and Installation ......................................... 6
                                                                                                                                                 .
 On-Vehicle Service .................................................. 3
                                                                   .             REMOVAL ............................................................ 6
                                                                                                                                                 .         G
  LEVER STROKE .................................................. 3.             INSPECTION AFTER REMOVAL ........................ 7             .
  INSPECTION ....................................................... 3
                                                                   .             INSTALLATION .................................................... 7
                                                                                                                                                 .
  ADJUSTMENT ..................................................... 3
                                                                   .          SERVICE DATA AND SPECIFICATIONS (SDS) ....... 9                    .
                                                                                                                                                           H
PARKING BRAKE CONTROL .................................. 4         .           Parking Drum Brake ................................................ 9
                                                                                                                                                 .
 Components ............................................................ 4
                                                                   .           Parking Brake Control ............................................. 9
                                                                                                                                                 .
 Removal and Installation ......................................... 5
                                                                   .
  REMOVAL ............................................................ 5
                                                                   .                                                                                        I
  INSTALLATION .................................................... 5
                                                                   .

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Revision: September 2005                                                PB-1                                                            2006 Xterra
                               PREPARATION

PREPARATION                                                                         PFP:00002

Commercial Service Tools                                                                EFS005Y5


  Tool number                                        Description
  (Kent-Moore No.)
  Tool name
    --                                               Measuring rear rotor drum to parking
  (J-21177-A)                                        brake shoe clearance
  Brake drum clearance gauge




                                         WFIA0167E


  Power tool                                         Loosening bolts and nuts




                                         PBIC0190E




Revision: September 2005          PB-2                                           2006 Xterra
                                     PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM                                                                                   PFP:36010
                                                                                                                      A
On-Vehicle Service                                                                                         EFS005Y6

LEVER STROKE
G    When parking brake lever is operated with the specified force, make sure the stroke is within the specified      B
     number of notches. Check by listening and counting the ratchet clicks.
        Lever stroke     : 6 - 8 notches [under force of 196 N (20.0 kg-f, 44.1 lb-f)]
                                                                                                                      C
INSPECTION
G    Make sure the components are attached properly, checking for looseness or backlash.
G    Check parking brake lever assembly for bends, damage and cracks, and replace if necessary.                       D
G    Check cable for wear and damage, and replace if necessary.
G    Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to DI-29, "Wir-
     ing Diagram -- WARN --" .                                                                                        E
ADJUSTMENT
1.   Remove rear half of the center console. Refer to IP-14, "CENTER CONSOLE" .
2.   Rotate adjusting nut and loosen cable until tension is sufficiently                                              PB
     released.

                                                                                                                      G


                                                                                                                      H



                                                                                                        LFIA0247E
                                                                                                                       I

3.   Remove the wheel and tire using power tool.
4.   Remove the rotor and measure inner diameter at widest point                                                       J
     using Tool.
        Tool number     :   --   (J-21177-A)
                                                                                                                      K
5.   Transfer measurement less 0.6 mm to the parking brake shoes
     and adjust accordingly.
6.   Using wheel nuts, secure the disc to the hub to prevent it from                                                  L
     tilting.
7.   Rotate disc rotor to make sure there is no drag.
8.   Adjust cable as follows:                                                                                         M
a.   Operate parking brake lever 10 or more times with a force of 490
     N (50 kg-f, 110 lb-f).
b.   Rotate adjusting nut to adjust lever stroke to specification.
        Lever stroke     : 6 - 8 notches [under force of
                         196 N (20.0 kg-f, 44.1 lb-f)]
c.   With parking brake lever completely disengaged, make sure
     there is no drag on the parking brake.



                                                                                                        WFIA0166E




Revision: September 2005                            PB-3                                            2006 Xterra
                                PARKING BRAKE CONTROL

PARKING BRAKE CONTROL                                                                PFP:36010

Components                                                                                 EFS005Y7




                                                                                    WFIA0406E

  1.   Control lever assembly    2.   Front cable grommet   3.   Left rear cable
  4.   Pin                       5.   Right rear cable      6.   Return spring
  7.   Equalizer                 8.   Front cable           9.   Adjusting nut




Revision: September 2005                         PB-4                              2006 Xterra
                                  PARKING BRAKE CONTROL

Removal and Installation                                                                             EFS005Y8

REMOVAL                                                                                                       A
1.  Disconnect return spring from equalizer.
2.  Remove right and left rear cables from equalizer.
3.  Remove front parking brake cable bolts from under vehicle.                                                B
4.  Remove rear half of center console. Refer to IP-14, "CENTER CONSOLE" .
5.  Remove four control lever assembly bolts, then remove control lever assembly.
                                                                                                              C
6.  Remove the front cable grommet and cover from control lever assembly.
7.  Remove front cable to contol lever assembly bolt.
8.  Remove the control lever assembly adjusting nut, then remove front cable.                                 D
    CAUTION:
    Do not reuse adjusting nut after removing it.
9. Remove the rear disc rotors. Refer to BR-29, "Removal and Installation of Brake Caliper and Disc Rotor" . E
10. Remove parking brake shoes, and remove rear cable from toggle lever. Refer to PB-6, "Removal and
    Installation" .
11. Remove right and left rear cable bolts and nuts, then remove right and left rear cables.                 PB
INSTALLATION
G    Installation is in the reverse order of removal.
                                                                                                                G
     CAUTION:
     G Do not reuse adjusting nut after removal.

     G Install the control lever assembly bolts in a criss-cross pattern.
                                                                                                                H
G    Adjust parking brake. Refer to PB-3, "ADJUSTMENT" .


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Revision: September 2005                          PB-5                                         2006 Xterra
                                  PARKING BRAKE SHOE

PARKING BRAKE SHOE                                                                           PFP:44060

Components                                                                                          EFS005Y9




                                                                                            LFIA0246E

  1.   Anchor block               2.   Back plate                3.   Anchor
  4.   Shoes                      5.   Shoe hold-down spring     6.   Retainer
  7.   Shoe hold-down pin         8.   Adjuster                  9.   Rear return spring
  10. Adjuster access plug        11. Disc rotor                 12. Front return spring
  13. Pin retainer                14. Toggle lever

Removal and Installation                                                                           EFS005YA

REMOVAL
WARNING:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.


Revision: September 2005                            PB-6                                   2006 Xterra
                                     PARKING BRAKE SHOE

NOTE:
Remove the disc rotor only with the parking brake lever completely disengaged.                                 A
1. Remove the rear disc rotor. Refer to BR-29, "Removal and Installation of Brake Caliper and Disc Rotor" .
2. Remove the return springs.
3. Remove the adjuster.                                                                                        B
4. Remove the retainers, anti-rattle pins and shoes.
5. Remove pin retainer, then disconnect the parking brake cable from the toggle lever.
                                                                                                               C
6. Remove back plate.
INSPECTION AFTER REMOVAL
Lining Thickness Inspection                                                                                    D
G   Check thickness of lining.
       Standard thickness "A"        : 5.15 



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