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G STEERING

                                                                                                                                                                 A




                                                                     POWER STEERING SYSTEM
                                                                                                  SECTION                     PS                                 B



                                                                                                                                                                 C



                                                                                                                                                                 D



                                                                                                                                                                 E
                                                               CONTENTS
PRECAUTIONS ......................................................... 2
                                                                     .            INSPECTION AFTER INSTALLATION ............... 12                      .        F
 Precautions for Supplemental Restraint System                                  Disassembly and Assembly ................................... 13         .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                          DISASSEMBLY .................................................. 13     .
 SIONER" ................................................................. 2
                                                                     .            ASSEMBLY ........................................................ 14  .        PS
 Precautions for Steering System ............................. 2     .            INSPECTION AFTER ASSEMBLY ..................... 14                    .
PREPARATION .......................................................... 3
                                                                     .         POWER STEERING GEAR AND LINKAGE ........... 15                           .
 Special Service Tools (SST) .................................... 3  .          Removal and Installation ....................................... 15     .
                                                                                                                                                                 H
 Commercial Service Tools ....................................... 4  .            REMOVAL .......................................................... 15 .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                             INSTALLATION .................................................. 16    .
TROUBLESHOOTING ............................................... 5    .            INSPECTION AFTER INSTALLATION ............... 16                      .
 NVH Troubleshooting Chart .................................... 5    .          Disassembly and Assembly ................................... 17         .         I
POWER STEERING FLUID ....................................... 6       .            DISASSEMBLY .................................................. 17     .
 Checking Fluid Level ............................................... 6
                                                                     .            INSPECTION AFTER DISASSEMBLY ............... 18                       .
 Checking Fluid Leakage .......................................... 6 .            ASSEMBLY ........................................................ 18  .         J
 Air Bleeding Hydraulic System ................................ 6    .         POWER STEERING OIL PUMP .............................. 20                .
STEERING WHEEL ................................................... 8 .          On-Vehicle Inspection and Service ........................ 20           .
 On-Vehicle Inspection and Service ......................... 8       .            CHECKING RELIEF OIL PRESSURE ............... 20                       .
                                                                                                                                                                 K
   CHECKING CONDITION OF INSTALLATION ..... 8                                   Components .......................................................... 21.
   CHECKING STEERING WHEEL PLAY ............... 8                    .          Removal and Installation ....................................... 21     .
   CHECKING NEUTRAL POSITION ON STEER-                                            REMOVAL .......................................................... 21 .
   ING WHEEL ......................................................... 8
                                                                     .            INSTALLATION .................................................. 21    .        L
   CHECKING STEERING WHEEL TURNING                                              Disassembly and Assembly ................................... 22         .
   FORCE ................................................................. 8
                                                                     .            INSPECTION BEFORE DISASSEMBLY ............ 22                         .
   CHECKING FRONT WHEEL TURNING ANGLE 9                              .....        DISASSEMBLY .................................................. 22     .        M
 Removal and Installation ......................................... 9.            INSPECTION AFTER DISASSEMBLY ............... 22                       .
   REMOVAL ............................................................ 9
                                                                     .            ASSEMBLY ........................................................ 22  .
   INSTALLATION .................................................... 9
                                                                     .         HYDRAULIC LINE ................................................... 24    .
STEERING COLUMN .............................................. 10    .          Removal and Installation ....................................... 24     .
 Removal and Installation ....................................... 10 .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 26                           .
   REMOVAL .......................................................... 10
                                                                     .          Steering Wheel ...................................................... 26.
   INSPECTION AFTER REMOVAL .......................11                .          Steering Column .................................................... 26 .
   INSTALLATION ...................................................11.          Steering Gear Outer and Inner Socket .................. 27              .
                                                                                Tie-rod ................................................................... 27
                                                                                                                                                        .
                                                                                Oil Pump ................................................................ 27
                                                                                                                                                        .
                                                                                Steering Fluid ......................................................... 27
                                                                                                                                                        .




Revision: September 2005                                                  PS-1                                                               2006 Xterra
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           EGS000XN


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
G    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
G    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Steering System                                                                               EGS000XO


G   Before disassembly, thoroughly clean the outside of the unit.
G   Disassembly should be done in a clean work area. It is important to prevent the internal parts from becom-
    ing contaminated by dirt or other foreign matter.
G   For easier and proper assembly, place disassembled parts in order on a parts rack.
G   Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere
    with their operation.
G   Before inspection or reassembly, carefully clean all parts with a general purpose, non-flammable solvent.
G   Before assembly, apply a coat of recommended Genuine NISSAN PSF or equivalent to hydraulic parts.
    Petroleum jelly may be applied to O-rings and seals. Do not use any grease.
G   Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installation.
    Perform functional tests whenever designated.




Revision: September 2005                              PS-2                                              2006 Xterra
                                            PREPARATION

PREPARATION                                                                                                   PFP:00002
                                                                                                                             A
Special Service Tools (SST)                                                                                       EGS000XP


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number                                                        Description                                           B
    (Kent-Moore No.)
    Tool name
    ST3127 S000                                                        Inspecting of pinion rotating torque and rota-        C
    (See J-25765-A)                                                    tional torque for ball joint
    Preload gauge
     1. GG9103000
       (J-25765-A)                                                                                                           D
       Torque wrench
     2. HT62940000
      (    --   )
      Socket adapter                                                                                                         E
     3. HT62900000                                         S-NT541

      ( --      )
      Socket adapter
                                                                                                                             F
    HT72520000                                                         Removing steering outer socket
    (J-25730-A)
    Ball joint remover
                                                                                                                             PS



                                                           NT146
                                                                                                                             H

    1. KV48105300-4 and 5295262U10                                     Measuring oil pump relief pressure
    (    --    )
    Connector A and O-ring                                                                                                    I
    2. KV48105300-3 and 5295262U00
    (    --    )
    Eye-bolt and O-ring
    3. KV48103500                                                                                                             J
    (J-26357 and J-26357-10)
    Pressure gauge and shut-off valve
    4. KV48105300-1 and 5295262U00
                                                                                                                             K
    (    --    )
    Connector B and O-ring                                 SGIA0427E

    5. KV48105300-2
    (    --    )                                                                                                             L
    Nut
        --                                                             Measuring steering wheel turning force
    (J-44372)
    Spring gauge
                                                                                                                             M




                                                           LST024


    KV40107300                                                         Crimping boot bands
    (   --   )
    Crimping pliers




                                                           ZZA1229D




Revision: September 2005                            PS-3                                                   2006 Xterra
                                 PREPARATION

    Tool number                                        Description
    (Kent-Moore No.)
    Tool name
    KV481J0010                                         Removing steering wheel
    (J-1859A)
    Steering wheel puller




                                           LHIA0043E


    KV481J0020                                         Removing steering wheel
    (J-42578)
    Steering wheel puller legs




                                           LHIA0044E



Commercial Service Tools                                                              EGS000XQ



    Kent-Moore No.                                     Description
    Tool name
    Power tool                                         Removing nuts and bolts




                                           PBIC0190E




Revision: September 2005            PS-4                                         2006 Xterra
                                                              Symptom




                           



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