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BR


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F BRAKES

                                                                                                                                                                  A




                                                                                                SECTION
                                                                                                          BRAKE SYSTEM
                                                                                                                            BR                                    B



                                                                                                                                                                  C



                                                                                                                                                                  D



                                                                                                                                                                  E
                                                               CONTENTS
PRECAUTIONS ......................................................... 3
                                                                     .            REMOVAL .......................................................... 14  .        BR
 Precautions for Supplemental Restraint System                                    INSTALLATION .................................................. 15     .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        Disassembly and Assembly ................................... 15          .
 SIONER" ................................................................. 3
                                                                     .            DISASSEMBLY .................................................. 15      .        G
 Precautions for Brake System ................................. 3    .            ASSEMBLY ........................................................ 15   .
PREPARATION .......................................................... 4
                                                                     .         BRAKE BOOSTER .................................................. 16       .
 Special Service Tool ................................................ 4
                                                                     .          On-Vehicle Service ................................................ 16   .
                                                                                                                                                                  H
 Commercial Service Tools ....................................... 4  .            OPERATING CHECK ......................................... 16           .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                             AIRTIGHT CHECK ............................................. 16        .
TROUBLESHOOTING ............................................... 5    .          Removal and Installation ....................................... 17      .
 NVH Troubleshooting Chart .................................... 5    .            REMOVAL .......................................................... 17  .         I
BRAKE PEDAL ......................................................... 6
                                                                     .            INSTALLATION .................................................. 18     .
 Inspection and Adjustment ...................................... 6  .         VACUUM LINES ...................................................... 19    .
   INSPECTION ....................................................... 6
                                                                     .          Removal and Installation ....................................... 19      .        J
   ADJUSTMENT ..................................................... 6.            REMOVAL .......................................................... 19  .
 Removal and Installation ......................................... 7.            INSTALLATION .................................................. 19     .
   COMPONENTS ................................................... 7  .          Inspection .............................................................. 19
                                                                                                                                                         .
                                                                                                                                                                  K
   REMOVAL ............................................................ 7
                                                                     .            VISUAL INSPECTION ........................................ 19          .
   INSPECTION AFTER REMOVAL ........................ 8               .            CHECK VALVE INSPECTION ............................ 20                 .
   INSTALLATION .................................................... 8
                                                                     .         FRONT DISC BRAKE .............................................. 21        .
BRAKE FLUID ........................................................... 9
                                                                     .          On-vehicle Inspection ............................................ 21    .        L
 On-board Inspection ................................................ 9
                                                                     .            PAD WEAR INSPECTION .................................. 21              .
   LEVEL CHECK .................................................... 9.          Components .......................................................... 22 .
 Drain and Refill ........................................................ 9
                                                                     .          Removal and Installation of Brake Pad ................. 23               .        M
 Bleeding Brake System ......................................... 10  .            REMOVAL .......................................................... 23  .
BRAKE PIPING AND HOSE ....................................11         .            INSTALLATION .................................................. 23     .
 Hydraulic Circuit .....................................................11
                                                                     .          Removal and Installation of Brake Caliper and Disc
 Removal and Installation of Front Brake Piping and                             Rotor ...................................................................... 23
                                                                                                                                                         .
 Brake Hose ............................................................11
                                                                     .            REMOVAL .......................................................... 23  .
   REMOVAL ...........................................................11
                                                                     .            INSTALLATION .................................................. 23     .
   INSTALLATION .................................................. 12.          Disassembly and Assembly of Brake Caliper ........ 24                    .
 Removal and Installation of Rear Brake Piping and                                DISASSEMBLY .................................................. 24      .
 Brake Hose ........................................................... 12
                                                                     .            CALIPER INSPECTION ..................................... 25            .
   REMOVAL .......................................................... 12
                                                                     .            ASSEMBLY ........................................................ 25   .
   INSTALLATION .................................................. 12.            DISC ROTOR INSPECTION .............................. 26                .
 Inspection After Installation ................................... 13.            BRAKE BURNISHING PROCEDURE ................ 27                         .
BRAKE MASTER CYLINDER ................................. 14           .         REAR DISC BRAKE ................................................ 28       .
 On-board Inspection .............................................. 14
                                                                     .          On-vehicle Inspection ............................................ 28    .
   LEAK INSPECTION ........................................... 14    .            PAD WEAR INSPECTION .................................. 28              .
 Removal and Installation ....................................... 14 .          Components .......................................................... 28 .


Revision: September 2006                                                 BR-1                                                                 2007 Xterra
 Removal and Installation of Brake Pad .................. 29              .        SERVICE DATA AND SPECIFICATIONS (SDS) .....33                        .
   REMOVAL .......................................................... 29  .         General Specifications ...........................................33.
   INSTALLATION ................................................... 29    .         Brake Pedal ...........................................................33
                                                                                                                                                        .
 Removal and Installation of Brake Caliper and Disc                                 Brake Booster ........................................................33
                                                                                                                                                        .
 Rotor ...................................................................... 29
                                                                          .         Check Valve ...........................................................34
                                                                                                                                                        .
   REMOVAL .......................................................... 29  .         Front Disc Brake ....................................................34
                                                                                                                                                        .
   INSTALLATION ................................................... 30    .         Rear Disc Brake .....................................................34
                                                                                                                                                        .
 Disassembly and Assembly of Brake Caliper ........ 30                    .
   DISASSEMBLY .................................................. 30      .
   CALIPER INSPECTION ..................................... 31            .
   ASSEMBLY ........................................................ 31   .
   DISC ROTOR INSPECTION .............................. 32                .
   BRAKE BURNISHING PROCEDURE ................ 32                         .




Revision: September 2006                                                      BR-2                                                            2007 Xterra
                                             PRECAUTIONS

PRECAUTIONS                                                         PFP:00001
                                                                                                                       A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                         EFS005G3


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                              D
G    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.                                                                  E
G    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.                                                                                BR
G    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
                                                                                                                      G
Precautions for Brake System                                                                                EFS005G4


G Recommended fluid is Genuine NISSAN Super Heavy Duty Brake Fluid or equivalent. Refer to MA-11,
  "Fluids and Lubricants" .                                                                                            H
G Do not reuse drained brake fluid.
G Be careful not to splash brake fluid on painted areas.
                                                                                                                       I
G To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
G Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
G Use flare nut wrench when removing and installing brake tube.                                                        J
G Always check tightening torque when installing brake lines.
G Before working, turn ignition switch to OFF and disconnect con-
  nectors for ABS actuator and electric unit (control unit) or battery                                                 K
  terminals.
G Burnish the brake contact surfaces after refinishing or replacing
  drums or rotors, after replacing pads or linings, or if a soft pedal                                                 L
  occurs at very low mileage.
  Refer to BR-27, "BRAKE BURNISHING PROCEDURE" .
WARNING:
G Clean brake pads and shoes with a waste cloth, then wipe
                                                                                                      SBR686C          M
  with a dust collector.




Revision: September 2006                             BR-3                                             2007 Xterra
                                                       PREPARATION

PREPARATION                                                                                                                  PFP:00002

Special Service Tool                                                                                                            EFS005G5

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                                  Description
  (Kent-Moore No.)
  Tool name
      --                                                                                      Measuring brake pedal height
  (J-46532)
  Brake and clutch pedal height measure-
  ment tool



                                                                            LFIA0227E



Commercial Service Tools                                                                                                        EFS005G6


  Tool name                                                                                   Description
  1. Flare nut crowfoot                                                                       Removing and installing each brake pip-
  2. Torque wrench                                                                            ing
                                                                                              a: 10 mm (0.39 in) / 12 mm (0.47 in)




                                                                            S-NT360


  Power tool                                                                                  Removing nuts, bolts and screws




                                                                            PBIC0190E




                                                                            PBIC0191E




Revision: September 2006                                        BR-4                                                     2007 Xterra
                                                             Symptom


                           



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